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HUSABERG FE 501 EU User Manual

HUSABERG FE 501 EU
117 pages
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OWNER'S MANUAL
FE 450 EU
FE 450 AUS
FE 501 EU
FE 501 AUS
FE 501 USA
2014
Art. no. 3802040en

Table of Contents

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HUSABERG FE 501 EU Specifications

General IconGeneral
Displacement510.4 cc
Transmission6-speed
Seat Height970 mm
Fuel Capacity9.5 L
Bore x stroke95 mm x 72 mm
Fuel systemElectronic fuel injection (EFI)
Front suspensionWP Suspension 4CS USD
Rear suspensionWP Suspension PDS shock absorber
Front brakeDisc brake, 260 mm
Rear brakeDisc brake, 240 mm
StarterElectric starter
Engine TypeSingle cylinder, 4-stroke
EngineSingle cylinder, 4-stroke

Summary

Dear Husaberg Customer

Means of Representation

Symbols Used

Explains various symbols used throughout the manual.

Formats Used

Details the typographical formats employed in the document.

Safety Advice

Intended Use Definition

Defines the proper and intended use of the Husaberg motorcycle.

General Safety Instructions

Provides essential safety guidelines for operating the vehicle.

Risk Levels and Symbols

Explains danger levels and associated warning symbols.

Tampering Warning

Warns against tampering with noise control system components.

Safe Operation Practices

Outlines crucial practices for safe vehicle operation.

Protective Clothing Requirements

Emphasizes the necessity of wearing appropriate protective gear.

Environmental Protection

Addresses environmental considerations during motorcycle use and disposal.

Owner's Manual Importance

Highlights the significance and proper use of the owner's manual.

Important Information

Manufacturer Warranty & Service

Details warranty conditions and service requirements.

Operating and Auxiliary Substances

Guidelines for handling fuel, lubricants, and other fluids.

Spare Parts and Accessories

Recommends using approved spare parts and accessories for safety.

Vehicle Service and Maintenance

Stresses the importance of adherence to service intervals for longevity.

Customer Service and Support

Information on obtaining assistance from authorized dealers.

Vehicle Overview

Front Left View

Illustrated view of the motorcycle's front left side with component labels.

Rear Right View

Illustrated view of the motorcycle's rear right side with component labels.

Serial Numbers and Identification

Chassis Number Location

Identifies the location of the motorcycle's chassis number.

Type Label Information

Indicates the location and purpose of the vehicle's type label.

Engine Number Location

Pinpoints the location of the engine identification number.

Fork Part Number Location

Shows where the fork component part number is stamped.

Shock Absorber Part Number

Identifies the location of the shock absorber component part number.

Motorcycle Controls

Clutch and Brake Levers

Describes the operation and location of clutch and hand brake levers.

Throttle Grip and Kill Switch

Explains the throttle grip and the kill switch function.

Horn, Light, and Turn Signal Switches

Details the operation of horn, light, and turn signal controls.

Electric Starter and Emergency OFF

Explains the electric starter and emergency OFF switch functions.

Indicator Lamps Overview

Interprets the various indicator warning and status lamps.

Filler Cap Operation

Instructions for opening and closing the fuel filler cap.

Idle Speed Adjusting Screw

Describes the location and function of the idle speed adjustment screw.

Shift and Foot Brake Levers

Explains the operation of the shift lever and foot brake lever.

Side Stand Operation

Details the use and securing of the motorcycle's side stand.

Steering Lock Mechanism

Explains how to lock and unlock the motorcycle's steering.

Speedometer Functions

Speedometer Overview and Activation

Identifies speedometer components and how to activate it.

Speedometer Messages and Settings

Explains display messages and initial setup procedures.

Setting Speed Units and Clock

Guides on setting distance units (km/miles) and the clock display.

Service Interval Display

Describes how to set and reset the service interval indicator.

Trip Distance and Operating Data

Details displaying trip distances, average speed, and operating hours.

Preparing the Motorcycle for Use

Initial Use Advice

Provides essential advice for the first ride and break-in period.

Engine Running-In Procedure

Outlines the recommended steps for running in the engine properly.

Adjustments for Difficult Conditions

Explains necessary preparations for riding in challenging terrains or weather.

Riding on Dry Sand

Specific preparations for riding on dry sandy surfaces.

Riding on Wet Sand

Specific preparations for riding on wet sandy surfaces.

Riding on Wet/Muddy Surfaces

Specific preparations for riding on wet and muddy terrain.

Riding in High Temp/Slow Speed

Preparations for riding in hot conditions at low speeds.

Riding in Low Temp/Snow

Preparations for riding in cold temperatures or snowy conditions.

Riding Instructions and Operation

Pre-Ride Checks

Lists essential checks to perform before riding the motorcycle.

Engine Starting Procedure

Details the correct steps for starting the engine safely.

Starting Off and Shifting Gears

Guides on how to start moving and shift gears smoothly.

Braking Techniques

Explains proper braking techniques for various conditions.

Stopping and Parking

Provides instructions on how to safely stop and park the motorcycle.

Motorcycle Transport

Guidelines for securing and transporting the motorcycle.

Refueling the Motorcycle

Instructions on how to safely refuel the motorcycle.

Service Schedule and Maintenance

Regular Service Intervals

Outlines the recommended maintenance schedule based on operating hours.

Additional Service Work

Lists optional service tasks available as per customer order.

Chassis Tuning and Suspension Adjustment

Basic Chassis Setting with Rider Weight

Explains how to adjust suspension based on rider weight for optimal handling.

Shock Absorber Compression Damping

Details the adjustment of low-speed and high-speed compression damping.

Shock Absorber Rebound Damping

Guides on adjusting the rebound damping of the rear shock absorber.

Measuring Rear Wheel Sag

Describes the procedure for measuring static and riding sag.

Adjusting Shock Absorber Spring Preload

Instructions for adjusting the rear shock absorber's spring preload.

Fork Damping Adjustments

Explains how to adjust compression and rebound damping on the front forks.

Handlebar Position Adjustment

Details how to adjust the handlebar position for rider comfort.

Chassis Service and Maintenance

Lifting and Securing the Motorcycle

Procedures for safely raising and removing the motorcycle from a lift stand.

Fork Leg Service

Steps for bleeding fork legs and cleaning dust boots.

Fork Protector Service

Instructions for loosening and positioning the fork protectors.

Triple Clamp and Steering Head Bearing Service

Procedures for removing, installing, and checking triple clamps and bearings.

Front Fender Service

Steps for removing and installing the front fender.

Shock Absorber Removal and Installation

Guides on how to remove and install the rear shock absorber.

Seat Removal and Installation

Instructions for removing and mounting the motorcycle seat.

Air Filter and Air Filter Box Service

Procedures for removing, installing, and cleaning air filter components.

Main Silencer Service

Steps for removing, installing, and changing the silencer's filling.

Fuel Tank Service

Instructions for removing and installing the fuel tank.

Chain Maintenance

Covers checking chain tension, cleaning, and checking for wear.

Frame and Swingarm Inspection

Guidelines for checking the frame and swingarm for damage.

Throttle Cable Routing Check

How to check and correct the routing of the throttle cables.

Rubber Grip and Clutch Lever Adjustments

Covers checking/securing rubber grips and adjusting clutch lever.

Hydraulic Clutch Fluid Service

Procedures for checking and changing hydraulic clutch fluid.

Engine Guard Service

Instructions for removing and installing the engine guard.

Brake System Maintenance

Hand Brake Lever Free Travel

How to check and adjust the free travel of the hand brake lever.

Hand Brake Lever Position Adjustment

How to adjust the basic position of the hand brake lever.

Brake Disc Inspection

Guidelines for checking brake disc thickness and for damage.

Front Brake Fluid Level

How to check and add front brake fluid.

Front Brake Lining Service

Instructions for checking and changing front brake linings.

Foot Brake Lever Free Travel

How to check and adjust the free travel of the foot brake lever.

Foot Brake Lever Position Adjustment

How to adjust the basic position of the foot brake lever.

Rear Brake Fluid Level

How to check and add rear brake fluid.

Rear Brake Lining Service

Instructions for checking and changing rear brake linings.

Wheels and Tires Maintenance

Front Wheel Service

Procedures for removing and installing the front wheel.

Rear Wheel Service

Procedures for removing and installing the rear wheel.

Tire Condition and Age Check

How to check tires for damage, wear, and age.

Tire Air Pressure Check

Guidelines for checking and correcting tire air pressure.

Spoke Tension Check

How to check and adjust spoke tension for wheel integrity.

Electrical System Maintenance

Battery Service

Instructions for removing, installing, and charging the battery.

Fuses and Electrical Protection

How to change main and individual power consumer fuses.

Headlight System Service

Procedures for removing, installing, and adjusting headlights.

Lighting Component Replacement

Guides on changing headlight and turn signal bulbs.

Speedometer Battery Replacement

Steps for replacing the battery in the speedometer.

Cooling System Maintenance

Coolant and Antifreeze Checks

How to check coolant and antifreeze levels and quality.

Coolant Draining and Refilling

Procedures for draining and refilling the cooling system.

Engine Tuning and Adjustments

Throttle Cable Play Adjustment

How to check and adjust the throttle cable play for smooth operation.

Idle Speed Adjustment

Procedure for setting the engine's idle speed.

Shift Lever Position Adjustment

Guides on checking and adjusting the shift lever's basic position.

Engine Service and Lubrication

Fuel System Maintenance

Instructions for changing the fuel screen.

Engine Oil Level Check

How to check the engine oil level and add oil if necessary.

Engine Oil and Filter Change

Procedures for changing engine oil, oil filter, and cleaning oil screens.

Cleaning and Care

Motorcycle Cleaning Procedures

Detailed steps for cleaning the motorcycle safely and effectively.

Winter Operation Maintenance

Steps for maintaining the motorcycle during winter operation.

Storage and Post-Storage Preparation

Long-Term Motorcycle Storage

Guidelines for preparing and storing the motorcycle for extended periods.

Preparing for Use After Storage

Steps to take to prepare the motorcycle for riding after storage.

Troubleshooting Common Issues

Blink Codes for FI Warning Lamp

Technical Data and Specifications

Engine Specifications

Lists key technical data for the motorcycle's engine.

Engine Tightening Torques

Provides torque values for various engine components.

Fluid Capacities

Details capacities for engine oil, coolant, and fuel.

Chassis Specifications

Technical data related to the motorcycle's chassis, suspension, and dimensions.

Electrical System Specifications

Technical data for electrical components like battery, fuses, and lights.

Tire Specifications

Information on tire types and pressures.

Fork and Shock Absorber Specifications

Detailed specifications for the front fork and rear shock absorber.

Chassis Tightening Torques

Torque values for various chassis mounting points.

Substances and Fluids

Brake Fluid Specifications

Details the required DOT specifications for brake fluid.

Coolant and Antifreeze Recommendations

Specifies recommended coolant types and mixture ratios.

Engine Oil Recommendations

Lists recommended engine oil types and specifications.

Fuel Grade Requirements

Specifies the required fuel grade and ethanol content limitations.

Auxiliary Substances and Lubricants

Air Filter Cleaning Agents

Lists recommended agents for cleaning air filters.

Chain Maintenance Products

Recommends products for chain cleaning and lubrication.

Cleaning and Polishing Materials

Lists recommended cleaners for paints, metal, rubber, and plastic.

Fuel Additives and Greases

Lists recommended fuel additives and types of grease.

Standards and Classifications

JASO T903 MA Standard

Explains the JASO T903 MA standard for motorcycle oils.

SAE Viscosity Classification

Explains the SAE classification system for oil viscosity.

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