HUSABERG FE 501 EU User Manual

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OWNER'S MANUAL

FE 450 EU

FE 450 AUS

FE 501 EU

FE 501 AUS

FE 501 USA

2014

Art. no. 3802040en

Table of Contents

Default Chapter4
- Table of Contents4
1 Means of Representation7
- Symbols Used7
- Formats Used7
2 Safety Advice8
- Use Definition - Intended Use8
- Degrees of Risk and Symbols8
- Tampering Warning8
- Safe Operation9
- Protective Clothing9
- Work Rules9
- Environment9
- Owner's Manual10
3 Important Information11
- Manufacturer and Implied Warranty11
- Operating and Auxiliary Substances11
- Spare Parts, Accessories11
- Service11
- Figures11
- Customer Service11
4 View of Vehicle12
- View of Vehicle, Front Left (Example)12
- View of Vehicle, Rear Right (Example)13
5 Serial Numbers14
- Chassis Number14
- Type Label (FE EU, FE AUS)14
- Key Number (FE EU, FE AUS)14
- Engine Number14
- Fork Part Number14
- Shock Absorber Part Number15
6 Controls16
- Clutch Lever16
- Hand Brake Lever16
- Throttle Grip16
- Kill Switch (FE EU, FE AUS)16
- Kill Switch (FE 501 USA)16
- Horn Button (FE EU, FE AUS)17
- Light Switch (FE EU, FE AUS)17
- Light Switch (FE 501 USA)17
- Turn Signal Switch (FE EU, FE AUS)17
- Emergency off Switch (FE AUS)17
- Electric Starter Button (FE EU, FE 501 USA)18
- Electric Starter Button (FE AUS)18
- Overview of Indicator Lamps (FE EU, FE AUS)18
- Overview of Indicator Lamps (FE 501 USA)18
- Opening Filler Cap18
- Closing Filler Cap19
- Idle Speed Adjusting Screw19
- Shift Lever20
- Foot Brake Lever20
- Side Stand20
- Steering Lock (FE EU, FE AUS)21
- Locking the Steering (FE EU, FE AUS)21
- Unlocking the Steering (FE EU, FE AUS)21
7 Speedometer22
- Overview22
- Activation22
- Message on the Speedometer22
- Setting the Speedometer22
- Setting Kilometers or Miles23
- Setting the Clock24
- Setting the Service Display24
- Speed, Time, and DST Distance 125
- Speed, Time, and DST2 Distance 225
- AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered25
8 Preparing for Use26
- Advice on First Use26
- Running-In the Engine27
- Preparing the Vehicle for Difficult Riding Conditions27
- Preparing for Rides on Dry Sand28
- Preparing for Rides on Wet Sand28
- Preparing for Rides on Wet and Muddy Surfaces29
- Preparing for Rides at High Temperature and Slow Speed29
- Preparing for Rides at Low Temperature or in Snow29
9 Riding Instructions30
- Checks and Maintenance Work When Preparing for Use30
- Starting30
- Starting off31
- Shifting, Riding31
- Braking31
- Stopping, Parking32
- Transport32
- Refueling33
10 Service Schedule34
- Service Work (as Additional Order)35
11 Tuning the Chassis36
- Checking the Basic Chassis Setting with the Rider's Weight36
- Compression Damping of Shock Absorber36
- Adjusting the Low-Speed Compression Damping of the Shock Absorber36
- Adjusting the High-Speed Compression Damping of the Shock Absorber37
- Adjusting the Rebound Damping of the Shock Absorber37
- Measuring Rear Wheel Sag Unloaded38
- Checking the Static Sag of the Shock Absorber38
- Checking the Riding Sag of the Shock Absorber38
- Adjusting the Spring Preload of the Shock Absorber39
- Adjusting the Riding Sag39
- Checking Basic Setting of Fork40
- Adjusting the Compression Damping of the Fork40
- Adjusting the Rebound Damping of the Fork40
- Handlebar Position41
- Adjusting the Handlebar Position41
12 Service Work on the Chassis43
- Raising the Motorcycle with a Lift Stand43
- Removing the Motorcycle from the Lift Stand43
- Bleeding Fork Legs43
- Cleaning the Dust Boots of the Fork Legs43
- Loosening the Fork Protector44
- Positioning the Fork Protection44
- Removing the Fork Legs44
- Installing the Fork Legs45
- Removing the Fork Protector45
- Installing the Fork Protector46
- Removing the Lower Triple Clamp46
- Installing the Lower Triple Clamp47
- Checking the Steering Head Bearing Play48
- Adjusting the Play of the Steering Head Bearing49
- Lubricating the Steering Head Bearing49
- Removing the Front Fender50
- Installing the Front Fender50
- Removing the Shock Absorber50
- Installing the Shock Absorber51
- Removing the Seat51
- Mounting the Seat51
- Removing the Air Filter Box Lid52
- Installing the Air Filter Box Lid52
- Removing the Air Filter52
- Installing the Air Filter52
- Cleaning the Air Filter and Air Filter Box53
- Sealing the Air Filter Box53
- Removing the Main Silencer54
- Installing the Main Silencer54
- Changing the Glass Fiber Yarn Filling of the Main Silencer54
- Removing the Right Side Cover55
- Installing the Right Side Cover56
- Removing the Fuel Tank56
- Installing the Fuel Tank57
- Checking for Chain Dirt Accumulation58
- Cleaning the Chain58
- Checking the Chain Tension59
- Adjusting the Chain Tension59
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide60
- Checking the Frame62
- Checking the Swingarm62
- Checking the Routing of the Throttle Cable62
- Checking the Rubber Grip63
- Additionally Securing the Rubber Grip63
- Adjusting the Basic Position of the Clutch Lever63
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch63
- Changing the Hydraulic Clutch Fluid64
- Removing the Engine Guard64
- Installing the Engine Guard64
13 Brake System65
- Checking Free Travel of Hand Brake Lever65
- Adjusting Free Travel of Hand Brake Lever (FE EU, FE AUS)65
- Adjusting the Basic Position of the Hand Brake Lever (FE 501 USA)65
- Checking the Brake Discs66
- Checking the Front Brake Fluid Level66
- Adding Front Brake Fluid66
- Checking the Front Brake Linings67
- Changing the Front Brake Linings68
- Checking the Free Travel of Foot Brake Lever69
- Adjusting the Basic Position of the Foot Brake Lever69
- Checking the Rear Brake Fluid Level70
- Adding Rear Brake Fluid70
- Checking the Rear Brake Linings71
- Changing the Rear Brake Linings72
14 Wheels, Tires74
- Removing the Front Wheel74
- Installing the Front Wheel74
- Removing the Rear Wheel75
- Installing the Rear Wheel75
- Checking the Tire Condition76
- Checking the Tire Air Pressure77
- Checking Spoke Tension77
15 Electrical System79
- Removing the Battery79
- Installing the Battery79
- Charging the Battery80
- Changing the Main Fuse81
- Changing the Fuses of Individual Power Consumers81
- Removing the Headlight Mask with the Headlight82
- Installing the Headlight Mask with the Headlight82
- Changing the Headlight Bulb83
- Changing the Turn Signal Bulb (FE EU, FE AUS)83
- Checking the Headlight Setting84
- Adjusting the Headlight Range84
- Changing the Speedometer Battery85
16 Cooling System86
- Checking the Antifreeze and Coolant Level86
- Checking the Coolant Level87
- Draining the Coolant87
- Refilling Coolant88
17 Tuning the Engine89
- Checking the Play in the Throttle Cable89
- Adjusting the Play in the Throttle Cable89
- Adjusting the Idle Speed90
- Checking the Basic Position of the Shift Lever90
- Adjusting the Basic Position of the Shift Lever90
18 Service Work on the Engine91
- Changing the Fuel Screen91
- Checking the Engine Oil Level91
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens92
- Adding Engine Oil94
19 Cleaning, Care95
- Cleaning the Motorcycle95
- Checks and Maintenance Steps for Winter Operation96
20 Storage97
- Preparing for Use after Storage97
21 Troubleshooting98
22 Blink Code100
23 Technical Data102
- Engine102
- Engine Tightening Torques102
- Capacities104
- Engine Oil104
- Coolant104
- Fuel104
- Chassis104
- Electrical System105
- Tires105
- Fork105
- Shock Absorber106
- Chassis Tightening Torques106
24 Substances108
25 Auxiliary Substances110
26 Standards112
- Index113

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HUSABERG FE 501 EU Specifications

General

Brand	HUSABERG
Model	FE 501 EU
Category	Motorcycle
Language	English

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