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HUSABERG FE 450 EU User Manual

HUSABERG FE 450 EU
117 pages
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OWNER'S MANUAL
FE 450 EU
FE 450 AUS
FE 501 EU
FE 501 AUS
FE 501 USA
2014
Art. no. 3802040en

Table of Contents

Other manuals for HUSABERG FE 450 EU

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HUSABERG FE 450 EU Specifications

General IconGeneral
BrandHUSABERG
ModelFE 450 EU
CategoryMotorcycle
LanguageEnglish

Summary

1 MEANS OF REPRESENTATION

1.1 Symbols used

Explains the meaning of specific symbols used in the manual.

1.2 Formats used

Details the typographical formats employed within the document.

2 SAFETY ADVICE

2.1 Use definition - intended use

Specifies the intended use and operational restrictions for the HUSABERG sport motorcycles.

2.2 Safety advice

Provides essential safety instructions for operating the vehicle correctly and safely.

2.3 Degrees of risk and symbols

Defines the risk categories and associated symbols for potential hazards.

2.4 Tampering warning

Warns against tampering with the noise control system and related laws.

2.5 Safe operation

Outlines crucial guidelines for safe operation, including environmental compatibility.

2.6 Protective clothing

Emphasizes the importance of wearing appropriate protective clothing for rider safety.

2.7 Work rules

Details general work rules, including the use of special tools and replacement parts.

2.8 Environment

Addresses environmental responsibility and proper disposal of fluids and components.

2.9 Owner's Manual

Highlights the importance of reading and keeping the Owner's Manual for proper vehicle operation and maintenance.

3 IMPORTANT INFORMATION

3.1 Manufacturer and implied warranty

Explains warranty conditions and the importance of authorized service for claims.

3.2 Operating and auxiliary substances

Provides guidance on handling operating fluids and environmental hazards.

3.3 Spare parts, accessories

Recommends using approved spare parts and accessories for safety and performance.

3.4 Service

Stresses the necessity of proper service and maintenance for optimal performance and longevity.

3.5 Figures

Notes that manual figures may show special equipment and be partially disassembled.

3.6 Customer service

Directs users to authorized dealers for any questions regarding the vehicle or HUSABERG.

4 VIEW OF VEHICLE

4.1 View of vehicle, front left (example)

Illustrates the front left view of the vehicle with numbered components.

4.2 View of vehicle, rear right (example)

Illustrates the rear right view of the vehicle with numbered components.

5 SERIAL NUMBERS

5.1 Chassis number

Shows the location where the chassis number is stamped on the steering head.

5.2 Type label (FE EU, FE AUS)

Indicates the location of the type label on the front of the steering head.

5.3 Key number (FE EU, FE AUS)

Shows where the key number for the steering lock is stamped.

5.4 Engine number

Identifies the location of the engine number on the engine's left side.

5.5 Fork part number

Shows the location of the fork part number on the inner side of the fork stub.

5.6 Shock absorber part number

Indicates the location of the shock absorber part number on the shock absorber.

6 CONTROLS

6.1 Clutch lever

Describes the location and operation of the hydraulically operated clutch lever.

6.2 Hand brake lever

Details the location and function of the hand brake lever for the front brake.

6.3 Throttle grip

Specifies the location of the throttle grip on the right handlebar.

6.4 Kill switch (FE EU, FE AUS)

Explains the function and positions of the kill switch for EU/AUS models.

6.5 Kill switch (FE 501 USA)

Explains the function and positions of the kill switch for USA models.

6.6 Horn button (FE EU, FE AUS)

Describes the location and operation of the horn button.

6.7 Light switch (FE EU, FE AUS)

Details the function and positions of the light switch for EU/AUS models.

6.8 Light switch (FE 501 USA)

Explains the function and positions of the light switch for USA models.

6.9 Turn signal switch (FE EU, FE AUS)

Describes the location and operation of the turn signal switch.

6.10 Emergency OFF switch (FE AUS)

Explains the function and positions of the emergency OFF switch.

6.11 Electric starter button (FE EU, FE 501 USA)

Details the location and operation of the electric starter button.

6.12 Electric starter button (FE AUS)

Details the location and operation of the electric starter button.

6.13 Overview of indicator lamps (FE EU, FE AUS)

Explains the various indicator lamps and their meanings for EU/AUS models.

6.14 Overview of indicator lamps (FE 501 USA)

Explains the various indicator lamps and their meanings for USA models.

6.15 Opening filler cap

Provides instructions and safety warnings for opening the fuel filler cap.

6.16 Closing filler cap

Details the procedure for correctly closing the fuel filler cap and routing the breather hose.

6.17 Idle speed adjusting screw

Explains the location and function of the idle speed adjusting screw.

6.18 Shift lever

Describes the location and gear positions of the shift lever.

6.19 Foot brake lever

Details the location and operation of the foot brake lever for the rear brake.

6.20 Side stand

Explains the location and use of the side stand, including securing it when riding.

6.21 Steering lock (FE EU, FE AUS)

Describes the location and function of the steering lock.

6.22 Locking the steering (FE EU, FE AUS)

Provides steps and precautions for locking the steering mechanism.

6.23 Unlocking the steering (FE EU, FE AUS)

Details the procedure for unlocking the steering mechanism.

7 SPEEDOMETER

7.1 Overview

Provides an overview of the speedometer display and its buttons.

7.2 Activation

Explains how the speedometer is activated.

7.3 Message on the speedometer

Describes possible messages displayed on the speedometer, such as service reminders.

7.4 Setting the speedometer

Outlines the procedure for setting the speedometer units and clock display.

7.5 Setting kilometers or miles

Details how to change the unit of measure for speed and distance.

7.6 Setting the clock

Explains how to set the 12h or 24h clock display and reset the time.

7.7 Setting the service display

Guides on setting service intervals and switching off the service display.

7.8 Speed, time, and DST distance 1

Explains how to view speed, time, and a distance measurement (DST 1).

7.9 Speed, time, and DST2 distance 2

Details how to view speed, time, and a second distance measurement (DST 2).

7.10 AVG average speed, ART operating hours, and ODO total distance covered

Describes how to view average speed, operating hours, and total distance covered.

8 PREPARING FOR USE

8.1 Advice on first use

Offers essential advice for the initial use of the motorcycle, including safety and controls.

8.2 Running-in the engine

Provides guidelines for the engine's running-in period to ensure optimal performance and longevity.

8.3 Preparing the vehicle for difficult riding conditions

Advises on preparing the vehicle for challenging conditions like sand or mud.

8.4 Preparing for rides on dry sand

Details specific preparations for riding the motorcycle on dry sand.

8.5 Preparing for rides on wet sand

Outlines necessary preparations for riding the motorcycle on wet sand.

8.6 Preparing for rides on wet and muddy surfaces

Provides guidance on preparing the motorcycle for wet and muddy terrain.

8.7 Preparing for rides at high temperature and slow speed

Offers advice for riding in high temperatures and at slow speeds.

8.8 Preparing for rides at low temperature or in snow

Details preparations for operating the motorcycle in cold conditions or snow.

9 RIDING INSTRUCTIONS

9.1 Checks and maintenance work when preparing for use

Lists essential checks and maintenance tasks to perform before riding.

9.2 Starting

Covers safety precautions and procedures for starting the motorcycle's engine.

9.3 Starting off

Explains how to start moving the motorcycle from a standstill.

9.4 Shifting, riding

Provides instructions on gear shifting, riding techniques, and throttle control.

9.5 Braking

Details braking techniques, precautions, and advice for different conditions.

9.6 Stopping, parking

Covers procedures and safety notes for stopping and parking the motorcycle.

9.7 Transport

Offers guidance on safely transporting the motorcycle.

9.8 Refueling

Provides instructions and safety warnings for refueling the motorcycle.

10 SERVICE SCHEDULE

10.1 Service schedule

Presents a detailed schedule of maintenance tasks at various operating hour intervals.

10.2 Service work (as additional order)

Lists service tasks that can be performed as additional orders at specific intervals.

11 TUNING THE CHASSIS

11.1 Checking the basic chassis setting with the rider's weight

Explains how to adjust the basic chassis settings based on rider weight for optimal handling.

11.2 Compression damping of shock absorber

Introduces the concepts of high-speed and low-speed compression damping for the shock absorber.

11.3 Adjusting the low-speed compression damping of the shock absorber

Provides instructions on how to adjust the low-speed compression damping of the rear shock absorber.

11.4 Adjusting the high-speed compression damping of the shock absorber

Details the procedure for adjusting the high-speed compression damping of the rear shock absorber.

11.5 Adjusting the rebound damping of the shock absorber

Guides on how to adjust the rebound damping of the rear shock absorber.

11.6 Measuring rear wheel sag unloaded

Explains how to measure the rear wheel sag when the motorcycle is unloaded.

11.7 Checking the static sag of the shock absorber

Describes how to check the static sag of the rear shock absorber and adjust spring preload.

11.8 Checking the riding sag of the shock absorber

Details how to check the riding sag of the rear shock absorber and adjust it.

11.9 Adjusting the spring preload of the shock absorber

Provides step-by-step instructions for adjusting the spring preload of the rear shock absorber.

11.10 Adjusting the riding sag

Explains how to adjust the riding sag, including selecting appropriate springs.

11.11 Checking basic setting of fork

Discusses checking the basic settings of the front fork and compensating for rider weight differences.

11.12 Adjusting the compression damping of the fork

Details how to adjust the compression damping settings for the front fork.

11.13 Adjusting the rebound damping of the fork

Guides on adjusting the rebound damping settings for the front fork.

11.14 Handlebar position

Explains the options for positioning the handlebar on the upper triple clamp.

11.15 Adjusting the handlebar position

Provides instructions and safety warnings for adjusting the handlebar position.

12 SERVICE WORK ON THE CHASSIS

12.1 Raising the motorcycle with a lift stand

Details the procedure for safely raising the motorcycle using a lift stand.

12.2 Removing the motorcycle from the lift stand

Explains how to safely remove the motorcycle from a lift stand.

12.3 Bleeding fork legs

Guides on bleeding the fork legs to release excess pressure.

12.4 Cleaning the dust boots of the fork legs

Provides instructions for cleaning the dust boots on the fork legs to prevent seal damage.

12.5 Loosening the fork protector

Details the steps for loosening and removing the fork protectors.

12.6 Positioning the fork protection

Explains how to position and secure the fork protection on the fork legs.

12.7 Removing the fork legs

Provides instructions for removing the front fork legs from the motorcycle.

12.8 Installing the fork legs

Details the procedure for installing the front fork legs, including tightening sequences.

12.9 Removing the fork protector

Outlines the steps for removing the fork protectors.

12.10 Installing the fork protector

Provides instructions for installing the fork protectors onto the fork legs.

12.11 Removing the lower triple clamp

Details the procedure for removing the lower triple clamp and associated components.

12.12 Installing the lower triple clamp

Guides on installing the lower triple clamp, including fork leg positioning and tightening.

12.13 Checking the steering head bearing play

Explains how to check for play in the steering head bearing and its importance.

12.14 Adjusting the play of the steering head bearing

Provides instructions for adjusting the steering head bearing play to eliminate looseness.

12.15 Lubricating the steering head bearing

Details the process of lubricating the steering head bearings.

12.16 Removing the front fender

Outlines the steps for removing the front fender.

12.17 Installing the front fender

Provides instructions for installing the front fender.

12.18 Removing the shock absorber

Details the procedure for removing the rear shock absorber.

12.19 Installing the shock absorber

Guides on installing the rear shock absorber, including tightening specifications.

12.20 Removing the seat

Explains how to remove the motorcycle seat.

12.21 Mounting the seat

Provides instructions for mounting the motorcycle seat.

12.22 Removing the air filter box lid

Details how to remove the air filter box lid.

12.23 Installing the air filter box lid

Explains how to install the air filter box lid.

12.24 Removing the air filter

Guides on removing the air filter, emphasizing its importance for engine life.

12.25 Installing the air filter

Provides instructions for installing a clean air filter, including greasing.

12.26 Cleaning the air filter and air filter box

Details the proper procedure for cleaning the air filter and air filter box.

12.27 Sealing the air filter box

Explains how to seal the air filter box in a specific marked area.

12.28 Removing the main silencer

Provides instructions for removing the main silencer, with warnings about heat.

12.29 Installing the main silencer

Guides on installing the main silencer, including mounting and tightening.

12.30 Changing the glass fiber yarn filling of the main silencer

Explains how to change the glass fiber yarn filling in the main silencer, noting its effects on noise and performance.

12.31 Removing the right side cover

Details the procedure for removing the right side cover.

12.32 Installing the right side cover

Provides instructions for installing the right side cover.

12.33 Removing the fuel tank

Guides on removing the fuel tank, including safety precautions for fuel handling.

12.34 Installing the fuel tank

Details the procedure for installing the fuel tank, with safety warnings related to fuel.

12.35 Checking for chain dirt accumulation

Explains how to check the chain for dirt accumulation.

12.36 Cleaning the chain

Provides instructions for cleaning and maintaining the motorcycle chain.

12.37 Checking the chain tension

Explains how to check the chain tension and the consequences of incorrect tension.

12.38 Adjusting the chain tension

Provides instructions for adjusting the chain tension correctly.

12.39 Checking the chain, rear sprocket, engine sprocket and chain guide

Guides on checking wear and condition of the chain drive components.

12.40 Checking the frame

Details how to check the motorcycle frame for cracks or deformation.

12.41 Checking the swingarm

Explains how to inspect the swingarm for damage, cracking, or deformation.

12.42 Checking the routing of the throttle cable

Guides on checking the correct routing of the throttle cables.

12.43 Checking the rubber grip

Explains how to check the handlebar rubber grips for damage or wear.

12.44 Additionally securing the rubber grip

Details how to further secure the rubber grips using securing wire.

12.45 Adjusting the basic position of the clutch lever

Provides instructions for adjusting the clutch lever position for rider comfort.

12.46 Checking/rectifying the fluid level of the hydraulic clutch

Guides on checking and correcting the hydraulic clutch fluid level.

12.47 Changing the hydraulic clutch fluid

Details the procedure for changing the hydraulic clutch fluid, including environmental warnings.

12.48 Removing the engine guard

Explains how to remove the engine guard.

12.49 Installing the engine guard

Provides instructions for installing the engine guard.

13 BRAKE SYSTEM

13.1 Checking free travel of hand brake lever

Explains how to check the free travel of the hand brake lever and potential issues.

13.2 Adjusting free travel of hand brake lever (FE EU, FE AUS)

Guides on adjusting the free travel of the hand brake lever for EU/AUS models.

13.3 Adjusting the basic position of the hand brake lever (FE 501 USA)

Details adjusting the hand brake lever position for USA models.

13.4 Checking the brake discs

Explains how to check the thickness and condition of the front and rear brake discs.

13.5 Checking the front brake fluid level

Guides on checking the front brake fluid level and potential causes for low levels.

13.6 Adding front brake fluid

Provides instructions for adding front brake fluid, including safety warnings.

13.7 Checking the front brake linings

Explains how to check the front brake linings for minimum thickness and condition.

13.8 Changing the front brake linings

Details the procedure for changing the front brake linings, including safety and product warnings.

13.9 Checking the free travel of foot brake lever

Guides on checking the free travel of the foot brake lever and its importance for rear brake function.

13.10 Adjusting the basic position of the foot brake lever

Provides instructions for adjusting the basic position of the foot brake lever.

13.11 Checking the rear brake fluid level

Guides on checking the rear brake fluid level and potential issues.

13.12 Adding rear brake fluid

Details how to add rear brake fluid, including safety warnings.

13.13 Checking the rear brake linings

Explains how to check the rear brake linings for minimum thickness and condition.

13.14 Changing the rear brake linings

Details the procedure for changing the rear brake linings, with safety and product warnings.

14 WHEELS, TIRES

14.1 Removing the front wheel

Provides instructions for removing the front wheel, including brake caliper adjustment.

14.2 Installing the front wheel

Guides on installing the front wheel, including wheel bearing checks and spacer installation.

14.3 Removing the rear wheel

Details the procedure for removing the rear wheel, including chain and brake caliper adjustments.

14.4 Installing the rear wheel

Guides on installing the rear wheel, including chain tension and brake activation.

14.5 Checking the tire condition

Explains how to check tire condition, including cuts, damage, and tread depth.

14.6 Checking the tire air pressure

Provides guidelines for checking and maintaining correct tire air pressure for optimal performance.

14.7 Checking spoke tension

Details how to check spoke tension and the importance of correct tension for wheel stability.

15 ELECTRICAL SYSTEM

15.1 Removing the battery

Guides on safely removing the motorcycle battery, including precautions for acid.

15.2 Installing the battery

Provides instructions for installing the motorcycle battery, including cable connections.

15.3 Charging the battery

Details the procedure for charging the motorcycle battery and related safety precautions.

15.4 Changing the main fuse

Explains how to locate and change the main fuse for the electrical system.

15.5 Changing the fuses of individual power consumers

Guides on changing fuses for individual electrical components.

15.6 Removing the headlight mask with the headlight

Details the procedure for removing the headlight mask and headlight assembly.

15.7 Installing the headlight mask with the headlight

Provides instructions for installing the headlight mask and headlight assembly.

15.8 Changing the headlight bulb

Guides on changing the headlight bulb, including precautions for the reflector.

15.9 Changing the turn signal bulb (FE EU, FE AUS)

Details how to change the turn signal bulb for EU/AUS models.

15.10 Checking the headlight setting

Explains how to check and verify the correct headlight aiming.

15.11 Adjusting the headlight range

Provides instructions for adjusting the headlight beam range.

15.12 Changing the speedometer battery

Guides on changing the battery for the speedometer unit.

16 COOLING SYSTEM

16.1 Cooling system

Provides a general overview of the cooling system and its components.

16.2 Checking the antifreeze and coolant level

Details procedures and warnings for checking antifreeze and coolant levels.

16.3 Checking the coolant level

Explains how to check the coolant level in the radiator, with warnings.

16.4 Draining the coolant

Guides on draining the coolant from the cooling system, with safety warnings.

16.5 Refilling coolant

Provides instructions for refilling the cooling system with coolant.

17 TUNING THE ENGINE

17.1 Checking the play in the throttle cable

Explains how to check the throttle cable for correct play and its effect on idle speed.

17.2 Adjusting the play in the throttle cable

Guides on adjusting the throttle cable play to ensure proper throttle grip operation.

17.3 Adjusting the idle speed

Details how to adjust the engine's idle speed using the adjusting screw.

17.4 Checking the basic position of the shift lever

Explains how to check the shift lever position relative to the rider's boot.

17.5 Adjusting the basic position of the shift lever

Guides on adjusting the shift lever's position for comfortable gear changes.

18 SERVICE WORK ON THE ENGINE

18.1 Changing the fuel screen

Details the procedure for changing the fuel screen, including safety precautions.

18.2 Checking the engine oil level

Explains how to check the engine oil level and when to add oil.

18.3 Changing the engine oil and oil filter, cleaning the oil screens

Provides comprehensive instructions for changing engine oil, filter, and cleaning oil screens.

18.4 Adding engine oil

Guides on adding engine oil to the correct level, with notes on oil quality.

19 CLEANING, CARE

19.1 Cleaning the motorcycle

Details the proper procedure for cleaning the motorcycle, including precautions.

19.2 Checks and maintenance steps for winter operation

Outlines essential checks and maintenance for winter storage and operation.

20 STORAGE

20.1 Storage

Provides detailed steps for storing the motorcycle for extended periods.

20.2 Preparing for use after storage

Guides on preparing the motorcycle for use after it has been stored.

21 TROUBLESHOOTING

22 BLINK CODE

23 TECHNICAL DATA

23.1 Engine

Lists detailed specifications for the motorcycle's engine.

23.2 Engine tightening torques

Provides a table of specified tightening torques for various engine components.

23.3 Capacities

Lists the capacities for engine oil, coolant, and fuel.

23.4 Chassis

Provides technical specifications related to the motorcycle's chassis components.

23.5 Electrical system

Lists electrical system specifications, including battery, fuses, and lighting.

23.6 Tires

Provides details on tire specifications and validity for different models.

23.7 Fork

Lists technical specifications for the front fork, including damping and spring rates.

23.8 Shock absorber

Provides technical specifications for the rear shock absorber, including damping and sag.

23.9 Chassis tightening torques

Lists chassis tightening torques for various fasteners and components.

24 SUBSTANCES

Brake fluid DOT 4 / DOT 5.1

Specifies standards and recommendations for brake fluid.

Coolant

Provides recommendations and mixture ratios for coolant.

Fork oil (SAE 4) (48601166S1)

Specifies standards and recommendations for fork oil.

Shock absorber oil (SAE 2.5) (50180342S1)

Provides recommendations for shock absorber oil.

Super unleaded (ROZ 95/RON 95/PON 91)

Specifies fuel grade requirements and fuel compatibility.

25 AUXILIARY SUBSTANCES

Air filter cleaning agent

Recommends specific agents for cleaning the air filter.

Chain cleaner

Recommends specific products for cleaning the motorcycle chain.

Chain spray

Recommends specific products for lubricating and protecting the chain.

Cleaner and polish for shiny and matte paints, metal and plastic surfaces

Recommends cleaning and polishing products for various surfaces.

Cleaning and polishing materials for metal, rubber and plastic

Recommends cleaning and polishing materials for metal, rubber, and plastic parts.

Fuel additive

Recommends specific fuel additives for storage or improved performance.

High viscosity grease

Recommends specific high viscosity greases for lubrication.

Long-life grease

Recommends specific long-life greases for lubrication.

Motorcycle cleaner

Recommends specific motorcycle cleaning agents.

Oil for foam air filter

Recommends specific oils for lubricating foam air filters.

Rubber grip adhesive (00062030051)

Specifies the recommended adhesive for rubber grips.

Universal oil spray

Recommends a specific universal oil spray.

26 STANDARDS

JASO T903 MA

Explains the JASO T903 MA standard for 4-stroke motorcycle oils.

SAE

Explains the SAE system for classifying oil viscosity.

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