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Husqvarna 120 Mark II - User Manual

Husqvarna 120 Mark II
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120 Mark II
EN Operator's manual 2-26
P02138HV
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Summary

Introduction

Overview

A visual guide to the chainsaw's components and labels.

Safety

Symbols on the Product

Explains various safety symbols used on the product and their meanings.

Product Liability

Outlines conditions under which the manufacturer is not liable for damages.

Safety Definitions

Defines the severity levels for signal words like WARNING and CAUTION.

General Safety Instructions

Provides essential guidelines for the safe use and maintenance of the product.

Safety Instructions for Operation

Specific safety rules to follow during the operation of the chainsaw.

Kickbacks, Skating, Bouncing and Dropping

Explains different forces affecting safe control and how to prevent them.

Personal Protective Equipment

Details the required PPE for operating the chainsaw safely.

Fuel Safety

Essential safety precautions related to handling and using fuel.

Safety Instructions for Maintenance

Safety guidelines to follow before performing maintenance tasks.

Assembly

Assemble Guide Bar and Saw Chain

Step-by-step instructions for attaching the guide bar and saw chain.

Reset the Chain Brake

Procedure to unlock the chain brake if the clutch cover was removed.

Operation

Use Fuel

Information on the correct type and ratio of fuel mixture for the engine.

Make Fuel Mixture

Detailed steps for preparing the fuel mixture.

Fill Fuel Tank

Steps for safely filling the fuel tank with the prepared mixture.

Lubricate Saw Chain

Instructions for filling the chain oil tank for lubrication.

Start a Cold Engine

Procedure for starting the engine when it is cold.

Start a Warm Engine

Procedure for starting the engine when it is already warm.

Stop the Engine

How to safely shut down the chainsaw's engine.

Use Spiked Bumper

Instructions on using the spiked bumper for cutting stability.

Fell a Tree

Detailed steps for safely felling a tree.

Limb a Tree

How to remove branches from a felled tree.

Buck a Log

Instructions for cutting logs into smaller sections.

Maintenance

Maintenance Schedule

An overview of recommended maintenance intervals.

Daily Maintenance

Routine checks and cleaning to be performed daily.

Weekly Maintenance

Maintenance tasks to be performed weekly.

Monthly Maintenance

Maintenance tasks to be performed monthly.

Spark Plug Maintenance

Procedure for inspecting and maintaining the spark plug.

Clean Air Filter

Steps for cleaning the chainsaw's air filter.

Sharpen Saw Chain

Guide on how to sharpen the saw chain for optimal performance.

Adjust Depth Gauge Setting

How to adjust the depth gauge for optimal cutting.

Tension Saw Chain

Instructions for properly tensioning the saw chain.

Check Saw Chain Lubrication

Procedure to verify the saw chain is receiving adequate lubrication.

Transportation

Transportation

Guidelines for safely transporting the chainsaw.

Storage

Storage

Instructions for safely storing the chainsaw for short or long periods.

Technical Data

Technical Data

Specifications and measurements for the chainsaw.

Accessories

Guide Bar and Saw Chain Combinations

Approved combinations of guide bars and saw chains for the product.

Saw Chain Filing and Saw Chain Combinations

Details on filing angles and specific saw chain combinations.

Overview

This document is an operator's manual for the Husqvarna 120 Mark II chainsaw, providing comprehensive instructions for its safe operation, assembly, maintenance, and transportation.

The chainsaw is designed for cutting wood, including felling trees, limbing, and bucking logs. It is a two-cycle engine product that requires a specific mixture of gasoline and two-cycle engine oil for proper function. The product is equipped with various safety features and protective devices to minimize the risk of injury during operation.

Function Description:

The Husqvarna 120 Mark II is a gasoline-powered chainsaw, primarily used for cutting wood. Its core function involves a saw chain that rotates around a guide bar, driven by a two-cycle engine. The saw chain features cutters designed to efficiently cut through wood. The product includes a starter handle for engine ignition, a throttle trigger for controlling engine speed, and a stop switch for immediate engine shutdown. A chain brake and front hand guard are integrated to enhance safety by stopping the saw chain in case of kickback or other hazards. The chainsaw also features a spiked bumper, which aids in stabilizing the saw against the wood during cutting, acting as a pivot point. An automatic lubrication system ensures that the saw chain and guide bar receive sufficient oil during operation, which is crucial for performance and longevity.

Usage Features:

The manual details the correct procedures for starting both cold and warm engines, as well as addressing situations where the fuel might be too hot. For a cold start, the operator needs to engage the chain brake, pull out the choke control, push the air purge bulb multiple times, and then pull the starter rope handle with force until the engine starts or tries to start. Once the engine runs, the choke control is moved to the half-choke position, and the engine is allowed to run for a short period before disengaging the chain brake. For a warm start, the process is similar but typically requires fewer pulls of the starter rope.

The manual emphasizes the importance of proper handling, requiring the operator to hold the chainsaw with both hands—the left hand on the front handle and the right hand on the rear handle—and to keep the product on the right side of the body. It explicitly warns against one-handed operation due to the risk of serious injury. When felling trees, the manual instructs on creating a notch and a felling back cut to control the direction of the fall, and advises on planning a clear retreat path. For limbing, it suggests using larger limbs to support the log off the ground. When bucking logs, the operator is guided on making cuts from the top (overbucking) or bottom (underbucking) depending on how the log is supported, and to avoid letting the saw chain touch the ground. The spiked bumper is a key feature for controlled cutting, allowing the operator to pivot the chainsaw against the wood for precise cuts.

Maintenance Features:

The manual outlines a comprehensive maintenance schedule, categorized into daily, weekly, monthly, and intermittent tasks, to ensure the product's safe and efficient operation.

Daily Maintenance:

  • Cleaning external surfaces.
  • Checking the correct function of the lockout and trigger.
  • Cleaning and verifying the correct function of the chain brake.
  • Turning the guide bar daily for even wear.
  • Ensuring the lubrication hole in the guide bar is not clogged.
  • Cleaning the guide bar groove.
  • Confirming sufficient oil supply to the guide bar and saw chain.
  • Examining the saw chain for cracks in rivets and links, abnormal wear, and correct tension.

Weekly Maintenance:

  • Ensuring the cooling system works correctly.
  • Checking the starter, starter cord, and return spring for correct function.
  • Verifying that vibration damping elements are not damaged.
  • Filing off any burrs from the edges of the guide bar.
  • Cleaning the external surfaces of the carburetor and adjacent areas.
  • Cleaning the air filter and replacing it if damaged or too dirty.

Monthly Maintenance:

  • Examining the brake band on the chain brake for wear, replacing it if the thickness is below 0.6 mm (0.024 in).
  • Examining the clutch center, clutch drum, and clutch spring for wear.

Yearly Maintenance:

  • Examining the spark plug.
  • Cleaning the external surfaces of the carburetor and adjacent areas.
  • Cleaning the cooling system.
  • Examining the spark arrester mesh.
  • Examining the fuel filter and fuel hose for damage.
  • Examining all cables and connections.

Intermittent Maintenance:

  • Muffler repair or replacement by an approved service center after 50 hours of operation.
  • Spark plug maintenance if power level is low, starting is difficult, or the engine idles incorrectly.
  • Saw chain lubrication check each time the fuel tank is refilled.

The manual provides detailed instructions for specific maintenance tasks, such as cleaning the spark plug, air filter, and spark arrester screen. It also includes instructions for adjusting the idle speed and sharpening the saw chain, emphasizing the importance of correct filing angles and depth gauge settings for optimal cutting performance and safety. The document also covers procedures for resetting the chain brake if it is accidentally locked during clutch cover removal.

Husqvarna 120 Mark II Specifications

General IconGeneral
Engine Power1.4 kW
Cylinder Displacement38.2 cm³
Chain Speed at Max Power16.8 m/s
Chain Pitch3/8"
Sound Power Level113 dB(A)
Fuel Tank Volume0.25 liters
Bar Length35 cm (14 in)
Weight4.85 kg (10.7 lbs) without cutting equipment
Bar Length Range35-40 cm (14-16")

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