Husqvarna FE 450 2016 User Manual

Husqvarna FE 450 2016

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12 SERVICE WORK ON THE CHASSIS 53

H00224-10

– Lift the swingarm.

M00389-10

–

Remove screws



on both sides.

–

Loosen screws



on both sides.

S00892-10

–

Remove screw



.

– Raise the rear frame slightly and lower the shock absorber.

S00910-10

–

Remove springs



.

Spring hooks (50305017000)

Table of Contents

Default Chapter4
- Table of Contents4
1 Means of Representation7
- Symbols Used7
- Formats Used7
2 Safety Advice8
- Use Definition - Intended Use8
- Degrees of Risk and Symbols8
- Tampering Warning8
- Safe Operation9
- Protective Clothing9
- Work Rules9
- Environment9
- Owner's Manual10
3 Important Notes11
- Manufacturer and Implied Warranty11
- Operating and Auxiliary Substances11
- Spare Parts, Accessories11
- Service11
- Figures11
- Customer Service11
4 View of Vehicle12
- View of Vehicle, Front Left (Example)12
- View of Vehicle, Rear Right (Example)13
5 Serial Numbers14
- Chassis Number14
- Type Label (FE EU/AU)14
- Key Number (FE EU/AU)14
- Engine Number14
- Fork Part Number14
- Shock Absorber Article Number15
6 Controls16
- Clutch Lever16
- Hand Brake Lever16
- Throttle Grip16
- Kill Switch (FE EU/AU)16
- Kill Switch (FE US)16
- Horn Button (FE EU/AU)17
- Light Switch (FE EU/AU)17
- Light Switch (FE US)17
- Turn Signal Switch (FE EU/AU)17
- Emergency off Switch (FE AU)17
- Electric Starter Button (FE EU/US)18
- Electric Starter Button (FE AU)18
- Overview of Indicator Lamps (FE EU/AU)18
- Overview of Indicator Lamps (FE US)18
- Opening the Filler Cap18
- Closing the Filler Cap19
- Idle Speed Adjusting Screw20
- Shift Lever20
- Foot Brake Lever20
- Side Stand21
- Steering Lock (FE EU/AU)21
- Locking the Steering (FE EU/AU)21
- Unlocking the Steering (FE EU/AU)22
7 Speedometer23
- Overview23
- Activation23
- Message on the Speedometer23
- Setting the Speedometer23
- Setting the Kilometers or Miles24
- Setting the Clock25
- Setting the Service Display25
- Speed, Time, and DST Distance 126
- Speed, Time, and DST2 Distance 226
- AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered26
8 Preparing for Use27
- Advice on First Use27
- Running-In the Engine28
- Preparing the Vehicle for Difficult Riding Conditions28
- Preparing for Rides on Dry Sand29
- Preparing for Rides on Wet Sand29
- Preparing for Rides on Wet and Muddy Surfaces30
- Preparing for Rides at High Temperature and Slow Speed30
- Preparing for Rides at Low Temperature or in Snow30
9 Riding Instructions31
- Preparing for Use31
- Starting31
- Starting off32
- Shifting, Riding32
- Braking32
- Stopping, Parking33
- Transport33
- Refueling34
- Service Schedule35
10 Service Schedule36
- Service Work (as Additional Order)36
11 Tuning the Chassis37
- Tuning the Chassis37
- Checking the Basic Chassis Setting with the Rider's Weight37
- Compression Damping of Shock Absorber37
- Adjusting the Low-Speed Compression Damping of the Shock Absorber37
- Adjusting the High-Speed Compression Damping of the Shock Absorber38
- Adjusting the Rebound Damping of the Shock Absorber38
- Measuring Rear Wheel Sag Unloaded39
- Checking the Static Sag of the Shock Absorber39
- Checking the Riding Sag of the Shock Absorber39
- Adjusting the Spring Preload of the Shock Absorber40
- Adjusting the Riding Sag41
- Checking Basic Setting of Fork41
- Adjusting the Compression Damping of the Fork42
- Adjusting the Rebound Damping of the Fork42
- Handlebar Position42
- Adjusting the Handlebar Position43
12 Service Work on the Chassis44
- Raising the Motorcycle with a Lift Stand44
- Removing the Motorcycle from the Lift Stand44
- Bleeding the Fork Legs44
- Cleaning the Dust Boots of the Fork Legs44
- Removing the Fork Protector45
- Installing the Fork Protector45
- Removing the Fork Legs45
- Installing the Fork Legs46
- Removing the Lower Triple Clamp46
- Installing the Lower Triple Clamp47
- Checking the Steering Head Bearing Play49
- Adjusting the Steering Head Bearing Play49
- Lubricating the Steering Head Bearing50
- Removing the Front Fender50
- Installing the Front Fender50
- Removing the Shock Absorber51
- Installing the Shock Absorber51
- Removing the Seat51
- Mounting the Seat52
- Removing the Air Filter Box Lid52
- Installing the Air Filter Box Lid52
- Removing the Air Filter53
- Installing the Air Filter53
- Cleaning the Air Filter and Air Filter Box53
- Sealing the Air Filter Box54
- Removing the Manifold54
- Installing the Manifold56
- Removing the Main Silencer57
- Cleaning the Spark Arrestor (FE US)58
- Installing the Main Silencer59
- Changing the Glass Fiber Yarn Filling of the Main Silencer59
- Removing the Right Side Cover60
- Installing the Right Side Cover60
- Removing the Fuel Tank61
- Installing the Fuel Tank62
- Checking for Chain Dirt Accumulation63
- Cleaning the Chain63
- Checking the Chain Tension64
- Adjusting the Chain Tension64
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide65
- Checking the Frame67
- Checking the Swingarm67
- Checking the Routing of the Throttle Cable67
- Checking the Rubber Grip68
- Additionally Securing the Rubber Grip68
- Adjusting the Basic Position of the Clutch Lever68
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch68
- Changing the Hydraulic Clutch Fluid69
- Removing the Engine Guard69
- Installing the Engine Guard69
13 Brake System70
- Checking Free Travel of Hand Brake Lever70
- Adjusting Free Travel of Hand Brake Lever (FE EU/AU)70
- Adjusting the Basic Position of the Hand Brake Lever (FE US)70
- Checking the Brake Discs71
- Checking the Front Brake Fluid Level71
- Adding Front Brake Fluid71
- Checking the Front Brake Linings72
- Changing the Front Brake Linings73
- Checking the Free Travel of Foot Brake Lever74
- Adjusting the Basic Position of the Foot Brake Lever75
- Checking the Rear Brake Fluid Level75
- Adding Rear Brake Fluid76
- Checking the Rear Brake Linings77
- Changing the Rear Brake Linings77
14 Wheels, Tires79
- Removing the Front Wheel79
- Installing the Front Wheel79
- Removing the Rear Wheel80
- Installing the Rear Wheel81
- Checking the Tire Condition81
- Checking the Tire Air Pressure82
- Checking Spoke Tension82
15 Electrical System84
- Removing the Battery84
- Installing the Battery84
- Charging the Battery85
- Changing the Main Fuse86
- Changing the Fuses of Individual Power Consumers86
- Removing the Headlight Mask with the Headlight87
- Installing the Headlight Mask with the Headlight88
- Changing the Headlight Bulb89
- Changing the Turn Signal Bulb90
- Checking the Headlight Setting90
- Adjusting the Headlight Range91
- Changing the Speedometer Battery91
16 Cooling System92
- Checking the Antifreeze and Coolant Level92
- Checking the Coolant Level93
- Draining the Coolant93
- Refilling Coolant94
17 Tuning the Engine95
- Checking the Play in the Throttle Cable95
- Adjusting the Play in the Throttle Cable95
- Adjusting the Idle Speed96
- Checking the Basic Position of the Shift Lever96
- Adjusting the Basic Position of the Shift Lever96
18 Service Work on the Engine98
- Changing the Fuel Screen98
- Checking the Engine Oil Level98
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens99
- Adding Engine Oil101
19 Cleaning, Care102
- Cleaning the Motorcycle102
- Checks and Maintenance Steps for Winter Operation103
20 Storage104
- Preparing for Use after Storage104
21 Troubleshooting105
22 Blink Code107
23 Technical Data109
- Engine109
- Engine Tightening Torques109
- Capacities111
- Engine Oil111
- Coolant111
- Fuel111
- Chassis111
- Electrical System112
- Tires112
- Fork112
- Shock Absorber113
- Chassis Tightening Torques113
24 Substances115
25 Auxiliary Substances116
26 Standards117
27 List of Abbreviations118
28 Lisy of Symbols119
- Yellow and Orange Symbols119
- Green and Blue Symbols119
- Index120

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Husqvarna FE 450 2016 Specifications

General

Engine Type	Single cylinder, 4-stroke
Bore x Stroke	95 mm x 63.4 mm
Transmission	6-speed
Seat Height	970 mm
Fuel Tank Capacity	9.5 L
Final Drive	Chain
Rear Suspension	WP monoshock
Ground Clearance	370 mm
Starter	Electric
Cooling	Liquid
Fuel System	Electronic Fuel Injection
Ignition	Electronic
Front Suspension	WP 48 mm USD fork
Front Brake	Disc
Rear Brake	Disc
Wheelbase	1485 mm
Displacement	449.3 cc

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