Husqvarna TE 125 EU User Manual

OWNER'S MANUAL 2014
TE 125 EU
TE 250 EU
TE 250 AUS
TE 250 USA
TE 300 EU
TE 300 AUS
TE 300 USA
Art. no. 3402005en

Husqvarna TE 125 EU Specifications

General

Brand	Husqvarna
Model	TE 125 EU
Category	Motorcycle
Language	English

Summary

Dear Husqvarna Customer

Vehicle Information Entry

Section to enter vehicle serial numbers like chassis, engine, and key numbers.

Means of Representation

Symbols Used

Explanation of symbols used in the manual for expected/unexpected reactions and work requirements.

Formats Used

Explanation of typographical formats like specific names, registered names, and brand names.

Safety Advice

Use Definition - Intended Use

Defines the intended use of Husqvarna sport motorcycles for competitive use and specific regional regulations.

Safety Advice

General instructions for safe operation, emphasizing reading the manual and heeding labels.

Degrees of Risk and Symbols

Defines danger levels (Danger, Warning, Caution) and associated symbols for hazard identification.

Tampering Warning

Warns against tampering with noise control systems and lists prohibited acts.

Safe Operation

Provides crucial safety advice on operating the vehicle, including avoiding impairment and ensuring ventilation.

Protective Clothing

Emphasizes the importance of wearing appropriate protective clothing for riding.

Owner's Manual

Stresses the importance of reading the manual for operation, maintenance, and safety information.

Important Information

Warranty

Details warranty conditions, requiring authorized workshop service and voiding claims for alterations.

Operating and Auxiliary Substances

Advises on proper handling of fuel and using specified operating substances for safety and environmental protection.

Service

Highlights the importance of proper service and maintenance for performance and longevity, especially under difficult conditions.

View of Vehicle

View of Vehicle, Front Left (Example)

Illustrates and labels key components visible from the front left of the motorcycle.

View of Vehicle, Rear Right (Example)

Illustrates and labels key components visible from the rear right of the motorcycle.

Serial Numbers

Chassis Number

Shows the location of the chassis number stamped on the steering head.

Engine Number

Pinpoints the location of the engine number on the left side of the engine.

Shock Absorber Part Number

Identifies the location of the shock absorber part number on the upper part of the shock absorber.

Controls

Clutch Lever

Describes the clutch lever on the left handlebar, its operation and self-adjustment.

Hand Brake Lever

Locates the hand brake lever on the right handlebar for activating the front brake.

Kill Switch (TE EU/AUS)

Explains the function and states of the kill switch for engine ignition control.

Light Switch (TE EU/AUS)

Details the light switch on the left handlebar and its positions for off, low beam, and high beam.

Emergency OFF Switch (TE AUS)

Locates the emergency OFF switch on the right handlebar and its states for ignition control.

Electric Starter Button (TE 250/300 EU/USA)

Identifies the electric starter button on the right handlebar and its operational states.

Overview of Indicator Lamps (TE EU/AUS)

Lists and explains the indicator lamps for turn signals, high beam, FI, and low fuel.

Fuel Tap

Explains the function and states (OFF, ON, RES) of the fuel tap.

Choke

Describes the choke knob for cold starts and its activation/deactivation states.

Steering Lock (TE EU/AUS)

Describes the steering lock on the left side of the steering head for securing the steering.

Unlocking the Steering (TE EU/AUS)

Details the procedure for unlocking the steering and ensuring safe operation.

Speedometer

Overview

Identifies the components of the speedometer display and its buttons.

Message on the Speedometer

Lists possible speedometer messages like low battery voltage or service due.

Setting the Speedometer

Guides through setting the speedometer, including units (KM/H, M/H) and clock display.

Switching Off the Service Interval Display

Guides on how to switch off the service interval display by pressing and holding the left button.

Setting the Clock

Provides instructions for setting the clock, including 12h/24h format and time adjustment.

Setting the Service Display

Details how to set and manage the service interval display, including shortening, extending, and switching off.

Speed, Time, and DST Distance 1

Explains how to view speed, time, and distance 1 (DST) on the speedometer.

AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered

Details how to view average speed, operating hours, and total distance covered (ODO) on the speedometer.

Preparing for Use

Advice on First Use

Offers crucial advice for initial use, covering safety, clothing, riding behavior, and vehicle handling.

Running in the Engine

Provides guidelines for the engine running-in phase, emphasizing performance limits and avoiding full throttle.

Preparing the Vehicle for Difficult Riding Conditions

Advises on preparing the motorcycle for challenging conditions like sand, mud, and extreme temperatures.

Preparing for Rides on Dry Sand

Details specific preparations for riding on dry sand, including air filter and chain care.

Preparing for Rides on Wet and Muddy Surfaces

Provides guidance for riding on wet/muddy surfaces, including air filter and chain maintenance.

Preparing for Rides at High Temperature and Slow Speed

Offers advice for riding in hot conditions at slow speeds, focusing on the radiator cap.

Preparing for Rides at Low Temperature and in Snow

Details preparations for riding in cold conditions or snow, including air filter and carburetor settings.

Riding Instructions

Checks and Maintenance Steps When Preparing for Use

Lists essential pre-ride checks covering fluids, controls, tires, and general vehicle condition.

Starting

Guides through the starting procedure for both cold and warm engines, including safety warnings.

Starting Off

Explains how to start moving from a standstill, including clutch and throttle control.

Shifting, Riding

Covers gear shifting, riding techniques, and advice for optimal performance and fuel consumption.

Braking

Details braking techniques, including adapting to conditions and checking brake system efficiency.

Stopping, Parking

Provides instructions for safely stopping and parking the motorcycle, including safety precautions.

Transport

Offers guidance on safely transporting the motorcycle, including securing it.

Refueling

Covers the refueling process, including safety warnings, fuel type, and measurement.

Service Schedule

Service Schedule

Presents a detailed schedule of maintenance tasks based on operating hours or race events.

Service Work (as Additional Order)

Lists service tasks that can be performed as additional orders, categorized by intervals.

Tuning the Chassis

Checking the Basic Chassis Setting with the Rider's Weight

Explains how to adjust the basic chassis settings, starting with the shock absorber, based on rider weight.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Guides on adjusting the low-speed compression damping of the shock absorber using a screwdriver.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Details the process of adjusting the high-speed compression damping of the shock absorber.

Adjusting the Rebound Damping of the Shock Absorber

Explains how to adjust the rebound damping of the shock absorber.

Checking the Static Sag of the Shock Absorber

Guides on checking the static sag of the shock absorber against specifications.

Adjusting the Spring Preload of the Shock Absorber

Provides detailed steps for adjusting the spring preload of the shock absorber, including preparatory and main work.

Checking the Basic Setting of the Fork

Discusses checking the basic fork setting, considering rider weight and potential overloading.

Adjusting the Compression Damping of the Fork

Guides on adjusting the compression damping of the fork legs based on type (Comfort, Standard, Sport).

Adjusting the Rebound Damping of the Fork

Explains how to adjust the rebound damping of the fork legs based on type (Comfort, Standard, Sport).

Adjusting the Handlebar Position

Provides step-by-step instructions for adjusting the handlebar position, including screw tightening.

Service Work on the Chassis

Bleeding the Fork Legs

Guides on bleeding the fork legs to release excess pressure.

Cleaning the Dust Boots of the Fork Legs

Describes how to clean the dust boots of the fork legs to prevent seal damage.

Removing the Fork Legs

Details the procedure for removing the fork legs, including safety measures.

Installing the Fork Legs

Guides on installing the fork legs, including positioning and tightening screws.

Removing the Lower Triple Clamp

Details the procedure for removing the lower triple clamp, including preparatory steps.

Installing the Lower Triple Clamp

Guides on installing the lower triple clamp, including cleaning, greasing, and tightening.

Checking the Play of the Steering Head Bearing

Explains how to check for play in the steering head bearing and the importance of adjustment.

Adjusting the Play of the Steering Head Bearing

Provides steps for adjusting the steering head bearing play and checking for detent positions.

Removing the Front Fender

Outlines the steps for removing the front fender.

Installing the Front Fender

Explains how to install the front fender.

Removing the Shock Absorber

Guides on removing the shock absorber, including preparatory steps.

Installing the Shock Absorber

Details how to install the shock absorber, including positioning and tightening.

Removing the Seat

Explains how to remove the motorcycle seat.

Mounting the Seat

Guides on how to mount the motorcycle seat securely.

Removing the Air Filter Box Lid

Details how to remove the air filter box lid.

Removing the Air Filter

Provides instructions for removing the air filter, with warnings about its importance.

Cleaning the Air Filter and Air Filter Box

Details the procedure for cleaning the air filter and box, including warnings about cleaning agents.

Removing the Main Silencer

Guides on removing the main silencer, with warnings about hot components.

Changing the Glass Fiber Yarn Filling of the Main Silencer

Details how to change the glass fiber yarn filling in the main silencer.

Removing the Fuel Tank

Provides instructions for removing the fuel tank, including safety warnings.

Installing the Fuel Tank

Guides on installing the fuel tank, including safety warnings.

Checking the Chain for Dirt

Explains how to check the chain for dirt and cleaning if necessary.

Cleaning the Chain

Details how to clean the motorcycle chain, with safety warnings about oil/grease.

Checking the Chain Tension

Guides on checking the chain tension and its importance for preventing damage.

Adjusting the Chain Tension

Provides step-by-step instructions for adjusting the chain tension and aligning the rear wheel.

Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

Explains how to check wear on chain, sprockets, and guide, and when to replace them.

Checking the Frame

Details how to check the frame for cracks or deformation and when to replace it.

Checking the Swingarm

Guides on checking the swingarm for damage, cracking, or deformation.

Checking the Rubber Grip

Describes how to check the rubber grips for damage, wear, or looseness.

Adjusting the Basic Position of the Clutch Lever

Guides on adjusting the clutch lever position for rider comfort.

Checking/Rectifying the Fluid Level of the Hydraulic Clutch

Explains how to check and correct the hydraulic clutch fluid level.

Changing the Hydraulic Clutch Fluid

Details the procedure for changing the hydraulic clutch fluid, including safety and environmental precautions.

Removing the Engine Guard

Explains how to remove the engine guard using quick releases.

Installing the Engine Guard

Guides on installing the engine guard.

Brake System

Checking the Free Travel of the Hand Brake Lever

Explains how to check the free travel of the hand brake lever and the importance of adjustment.

Checking the Brake Discs

Explains how to check brake disc thickness, damage, and deformation.

Checking the Front Brake Fluid Level

Guides on checking the front brake fluid level and potential causes for low levels.

Checking the Front Brake Linings

Explains how to check front brake lining thickness and for damage.

Changing the Front Brake Linings

Details the process of changing front brake linings, including safety and precautions.

Checking the Rear Brake Fluid Level

Guides on checking the rear brake fluid level and potential issues.

Adding Rear Brake Fluid

Provides instructions for adding rear brake fluid, including safety warnings.

Checking the Rear Brake Linings

Explains how to check rear brake lining thickness and for damage.

Changing the Rear Brake Linings

Details the process of changing rear brake linings, including safety and precautions.

Checking the Free Travel of the Foot Brake Lever

Guides on checking foot brake lever free travel and adjusting if necessary.

Adjusting the Basic Position of the Foot Brake Lever

Explains how to adjust the basic position of the foot brake lever.

Checking the Rear Brake Fluid Level

Guides on checking the rear brake fluid level and potential issues.

Checking the Rear Brake Linings

Explains how to check rear brake lining thickness and for damage.

Wheels, Tires

Removing the Front Wheel

Details the procedure for removing the front wheel, including brake caliper and spindle removal.

Installing the Front Wheel

Guides on installing the front wheel, including wheel bearing check and spacer insertion.

Removing the Rear Wheel

Explains how to remove the rear wheel, including chain adjustment and spindle removal.

Installing the Rear Wheel

Guides on installing the rear wheel, including chain tension and brake lining engagement.

Checking the Tire Condition

Advises on checking tire condition, wear, and profile for optimal handling.

Checking the Tire Air Pressure

Explains the importance of correct tire air pressure for performance and tire life.

Checking the Spoke Tension

Guides on checking spoke tension and its importance for wheel stability.

Checking the Tire Air Pressure

Provides recommended tire air pressures for off-road and road use.

Checking the Spoke Tension

Details the method of checking spoke tension by striking spokes and listening for tone.

Checking the Spoke Tension

Includes guidelines for spoke nipple torque and checking spoke tension.

Electrical System

Removing the Battery

Details the procedure for safely removing the battery, including disconnecting cables.

Installing the Battery

Guides on installing the battery, including terminal connection and securing.

Recharging the Battery (TE 250/300)

Provides instructions for recharging the battery, including safety and charging guidelines.

Changing the Main Fuse (TE 250/300)

Explains how to change the main fuse, its location, and safety precautions.

Removing the Headlight Mask with the Headlight

Guides on removing the headlight mask assembly.

Installing the Headlight Mask with the Headlight

Details how to install the headlight mask assembly and check lighting function.

Changing the Headlight Bulb

Provides step-by-step instructions for changing the headlight bulb.

Checking the Headlight Setting

Explains how to check and verify the headlight beam alignment.

Changing the Speedometer Battery

Guides on replacing the speedometer battery.

Cooling System

Checking the Antifreeze and Coolant Level

Explains how to check antifreeze protection and coolant level, with safety warnings.

Draining the Coolant

Provides instructions for draining the coolant, including safety warnings.

Refilling with Coolant

Guides on refilling the cooling system with coolant, including bleeding air.

Refilling with Coolant

Continues the refilling process, including checking the level after warming the engine.

Tuning the Engine

Checking the Play in the Throttle Cable

Explains how to check throttle cable play and its impact on idle speed.

Adjusting the Play in the Throttle Cable

Guides on adjusting throttle cable play for proper idle speed and throttle response.

Carburetor

Introduces the carburetor, its functions, factory settings, and operating ranges.

Carburetor - Adjusting the Idle Speed

Details the procedure for adjusting the carburetor idle speed using adjustment screws.

Emptying the Carburetor Float Chamber

Provides instructions for emptying the carburetor float chamber.

Plug-in Connection, Ignition Timing Map

Explains the plug-in connection for ignition timing maps and its possible states.

Changing the Ignition Timing Map

Guides on switching ignition timing maps between Performance and Soft modes.

Checking the Basic Position of the Shift Lever

Explains how to check the basic position of the shift lever relative to the rider's boot.

Adjusting the Basic Position of the Shift Lever

Details how to adjust the basic position of the shift lever.

Engine Characteristic - Auxiliary Spring (TE 250/300)

Describes the auxiliary spring and its different markings affecting engine performance.

Engine Characteristic - Setting the Auxiliary Spring x (TE 250/300)

Guides on setting the auxiliary spring to alter engine characteristics.

Service Work on the Engine

Checking the Gear Oil Level

Explains how to check the gear oil level when the engine is cold.

Changing the Gear Oil

Outlines the process for changing the gear oil.

Draining the Gear Oil

Details how to drain the gear oil, with safety warnings.

Adding Gear Oil

Explains how to add gear oil to reach the correct level.

Cleaning, Care

Cleaning the Motorcycle

Provides detailed instructions for cleaning the motorcycle, including warnings about pressure washers.

Cleaning, Care

Offers advice on cleaning after riding on salted roads and applying corrosion inhibitors.

Storage

Storage

Outlines steps for storing the motorcycle for extended periods, including cleaning and fuel preparation.

Preparing for Use After Storage

Details the process for preparing the motorcycle after storage, including checks and a test ride.

Troubleshooting

Troubleshooting

Lists common faults, possible causes, and recommended actions for diagnosis and repair.

Technical Data

Engine

Provides detailed technical specifications for the TE 125 and TE 250 engines.

Engine Tightening Torques

Lists tightening torques for various engine screws and nuts for TE 125.

Capacities

Lists capacities for gear oil, coolant, and fuel.

Chassis

Provides chassis specifications including frame, fork, brakes, and weights.

Electrical System

Lists electrical system components, voltages, and capacities.

Tires

Details tire specifications for different models and validities.

Fork

Provides detailed specifications for the TE 125 and TE 250/300 forks, including damping and spring rates.

Shock Absorber

Lists specifications for TE 125 shock absorbers, including damping, preload, and sag.

Chassis Tightening Torques

Lists chassis tightening torques for various components.

Carburetor

Provides carburetor types and identification numbers for different models.

Carburetor Tuning (TE 125)

Offers tuning guidelines for the TE 125 carburetor based on altitude, temperature, and settings.

Carburetor Tuning (All TE 250)

Provides tuning guidelines for TE 250 carburetors based on conditions.

Carburetor Tuning (All TE 300)

Offers tuning guidelines for TE 300 carburetors based on conditions.

General Carburetor Tuning

Explains general carburetor tuning principles and needle positions.

Substances

Brake Fluid DOT 4 / DOT 5.1

Specifies standards and guidelines for using brake fluid.

Coolant

Provides guidelines for using suitable coolant and antifreeze protection levels.

Engine Oil (15W/50)

Specifies standards and guidelines for engine oil.

Shock Absorber Oil (SAE 2.5)

Specifies standards and guidelines for shock absorber oil.

Super Unleaded (ROZ 95/RON 95/PON 91)

Provides guidelines for using unleaded super fuel and its ethanol content.

Auxiliary Substances

High Viscosity Grease

Lists recommended supplier for high viscosity grease.

Standards

JASO T903 MA

Explains the JASO T903 MA standard for 4-stroke motorcycle engines.

Troubleshooting

Troubleshooting

Lists common faults, possible causes, and recommended actions for diagnosis and repair.