Husqvarna TE 300 EU User Manual

OWNER'S MANUAL 2014
TE 125 EU
TE 250 EU
TE 250 AUS
TE 250 USA
TE 300 EU
TE 300 AUS
TE 300 USA
Art. no. 3402005en

Husqvarna TE 300 EU Specifications

General

Displacement	293.2 cc
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooling
Front Brake	Disc brake
Rear Brake	Disc brake
Seat Height	950 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	Single cylinder, 2-stroke
Frame	Chromoly steel frame
Front Suspension	WP XPLOR 48 mm fork
Rear Suspension	WP XPLOR

Summary

Means of Representation

Symbols Used

Explains the symbols used throughout the manual for clarity and warnings.

Formats Used

Describes the typographical formats and conventions used in the manual.

Safety Advice

Use Definition - Intended Use

Defines the intended use and regulations for the motorcycle.

Safety Advice

General safety instructions and precautions for operating the vehicle safely.

Degrees of Risk and Symbols

Explains the different degrees of risk and their associated symbols.

Tampering Warning

Warning regarding tampering with the vehicle's noise control system.

Safe Operation

Provides essential guidelines for safe operation and handling of the motorcycle.

Protective Clothing

Emphasizes the critical importance of wearing appropriate protective clothing.

Work Rules

Outlines specific rules and requirements for performing maintenance work.

Environment

Discusses responsible use of the motorcycle concerning environmental impact.

Owner's Manual

Explains the importance and proper use of the owner's manual.

Important Information

Warranty

Details the warranty terms, conditions, and exclusions.

Operating and Auxiliary Substances

Information on required fluids, fuels, and lubricants for the vehicle.

Spare Parts, Accessories

Guidance on using approved spare parts and accessories for safety.

Service

Highlights the importance of proper service for optimal performance and longevity.

Figures

Note that figures may depict special equipment not part of standard supply.

Customer Service

Information on contacting authorized dealers for support and questions.

View of Vehicle

View of Vehicle, Front Left (Example)

Diagram identifying key components on the front left side of the vehicle.

View of Vehicle, Rear Right (Example)

Diagram identifying key components on the rear right side of the vehicle.

Serial Numbers

Chassis Number

Location and identification of the vehicle's chassis number.

Type Label (TE EU/AUS)

Location of the vehicle's type label for specific models.

Key Number (TE EU/AUS)

Location of the key number for the steering lock.

Engine Number

Location and identification of the vehicle's engine number.

Fork Part Number

Location of the part number for the front fork components.

Shock Absorber Part Number

Location of the part number for the shock absorber.

Controls

Clutch Lever

Description and function of the clutch lever on the handlebar.

Hand Brake Lever

Location and function of the hand brake lever.

Throttle Grip

Location and function of the throttle grip on the handlebar.

Kill Switch (TE EU/AUS)

Operation of the kill switch for EU/AUS models.

Kill Switch (TE USA)

Operation of the kill switch for USA models.

Horn Button (TE EU/AUS)

Location and function of the horn button.

Light Switch (TE EU/AUS)

Operation of the light switch for EU/AUS models.

Light Switch (TE USA)

Operation of the light switch for USA models.

Turn Signal Switch (TE EU/AUS)

Operation of the turn signal switch for EU/AUS models.

Emergency OFF Switch (TE AUS)

Function and operation of the emergency OFF switch.

Electric Starter Button (TE 250/300 EU/USA)

Operation of the electric starter button for specific models.

Electric Starter Button (TE AUS)

Operation of the electric starter button for AUS models.

Overview of Indicator Lamps (TE EU/AUS)

Explanation of indicator lamps for EU/AUS models.

Overview of Indicator Lamps (TE USA)

Explanation of indicator lamps for USA models.

Opening the Filler Cap

Instructions for opening the fuel filler cap, includes danger warning.

Closing the Filler Cap

Instructions for correctly closing the fuel filler cap.

Fuel Tap

Operation and states of the fuel tap for controlling fuel supply.

Choke

Function and operation of the choke for cold engine starting.

Shift Lever

Location and gear position indicator for the shift lever.

Kick Starter

Location and operation of the kick starter mechanism.

Foot Brake Lever

Location and function of the foot brake lever.

Side Stand

Location and proper use of the side stand for parking.

Steering Lock (TE EU/AUS)

Location and function of the steering lock mechanism.

Locking the Steering (TE EU/AUS)

Step-by-step guide to locking the motorcycle's steering.

Unlocking the Steering (TE EU/AUS)

Step-by-step guide to unlocking the motorcycle's steering.

Speedometer

Overview

Identifies the main components and layout of the speedometer display.

Activation

Explains how the speedometer display is activated.

Message on the Speedometer

Explains possible messages displayed and their meanings.

Setting the Speedometer

Procedure for setting various speedometer functions like units and clock.

Setting Kilometers or Miles

How to change the unit of measurement for speed display.

Setting the Clock

Procedure for setting the clock display to 12h or 24h format.

Setting the Service Display

How to set and reset the service interval reminder.

Speed, Time, and DST Distance 1

Explains the display of speed, time, and trip distance 1.

Speed, Time, and DST2 Distance 2

Explains the display of speed, time, and trip distance 2.

AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered

Explains display of average speed, operating hours, and total distance.

Preparing for Use

Advice on First Use

Essential advice and checks before undertaking the first ride.

Running in the Engine

Guidelines and recommendations for the engine's break-in period.

Preparing the Vehicle for Difficult Riding Conditions

Adjustments and preparations for various challenging riding conditions.

Preparing for Rides on Dry Sand

Specific preparations required for riding on dry sandy terrain.

Preparing for Rides on Wet Sand

Specific preparations required for riding on wet sandy terrain.

Preparing for Rides on Wet and Muddy Surfaces

Specific preparations for riding on wet and muddy surfaces.

Preparing for Rides at High Temperature and Slow Speed

Preparations for riding in high temperatures and slow speeds.

Preparing for Rides at Low Temperature and in Snow

Preparations for riding in cold temperatures and snowy conditions.

Riding Instructions

Checks and Maintenance Steps When Preparing for Use

Essential pre-ride checks and maintenance procedures.

Starting

Procedures for starting the engine, including safety warnings.

Starting Off

How to start moving the motorcycle from a standstill.

Shifting, Riding

Instructions on gear shifting and general riding techniques.

Braking

Guidelines and warnings for effective and safe braking.

Stopping, Parking

Procedures for safely stopping and parking the motorcycle.

Transport

Instructions and precautions for transporting the motorcycle.

Refueling

Proper procedures and safety precautions for refueling the vehicle.

Service Schedule

Service Schedule

Table detailing maintenance intervals and required tasks.

Service Work (as Additional Order)

List of service tasks available as additional orders.

Tuning the Chassis

Checking the Basic Chassis Setting with the Rider's Weight

Adjusting chassis settings based on rider's weight for optimal handling.

Compression Damping of Shock Absorber

Explanation of shock absorber compression damping principles.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Procedure for adjusting the low-speed compression damping.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Procedure for adjusting the high-speed compression damping.

Adjusting the Rebound Damping of the Shock Absorber

Procedure for adjusting the rebound damping of the shock absorber.

Measuring the Sag of the Unloaded Rear Wheel

Method for measuring the sag of the rear wheel when unloaded.

Checking the Static Sag of the Shock Absorber

Procedure for checking the static sag of the shock absorber.

Checking the Riding Sag of the Shock Absorber

Procedure for checking the riding sag of the shock absorber.

Adjusting the Spring Preload of the Shock Absorber

Step-by-step guide to adjusting the shock absorber's spring preload.

Adjusting the Riding Sag

Procedure for adjusting the riding sag of the shock absorber.

Checking the Basic Setting of the Fork

How to check the basic settings and preload of the front fork.

Adjusting the Compression Damping of the Fork

How to adjust the compression damping of the front fork.

Adjusting the Rebound Damping of the Fork

How to adjust the rebound damping of the front fork.

Handlebar Position

Information on available handlebar mounting positions.

Adjusting the Handlebar Position

Step-by-step guide to adjusting the handlebar position for comfort.

Service Work on the Chassis

Raising the Motorcycle with the Lift Stand

Procedure for safely lifting the motorcycle using a lift stand.

Removing the Motorcycle from the Lift Stand

Procedure for safely removing the motorcycle from the lift stand.

Bleeding the Fork Legs

Instructions for bleeding air from the front fork legs.

Cleaning the Dust Boots of the Fork Legs

How to clean the dust boots on the front fork legs.

Loosening the Fork Protection

Steps to loosen and remove the protective covers for the fork.

Positioning the Fork Protection

Steps to position and mount the protective covers for the fork.

Removing the Fork Legs

Detailed steps for removing the front fork legs.

Installing the Fork Legs

Detailed steps for installing the front fork legs.

Removing the Fork Protector

Steps to remove the protective covers for the front fork.

Installing the Fork Protector

Steps to install the protective covers for the front fork.

Removing the Lower Triple Clamp

Detailed steps for removing the lower triple clamp assembly.

Installing the Lower Triple Clamp

Detailed steps for installing the lower triple clamp assembly.

Checking the Play of the Steering Head Bearing

Procedure for checking the play in the steering head bearing.

Adjusting the Play of the Steering Head Bearing

Step-by-step guide to adjust the steering head bearing play.

Greasing the Steering Head Bearing

Instructions for greasing the steering head bearing.

Removing the Front Fender

Steps to remove the front fender.

Installing the Front Fender

Steps to install the front fender.

Removing the Shock Absorber

Detailed steps for removing the rear shock absorber.

Installing the Shock Absorber

Detailed steps for installing the rear shock absorber.

Removing the Seat

Steps to remove the motorcycle seat.

Mounting the Seat

Steps to mount the motorcycle seat.

Removing the Air Filter Box Lid

Steps to remove the air filter box lid.

Installing the Air Filter Box Lid

Steps to install the air filter box lid.

Removing the Air Filter

Detailed steps for removing the air filter element.

Installing the Air Filter

Detailed steps for installing the air filter element.

Cleaning the Air Filter and Air Filter Box

Instructions for cleaning the air filter and its housing.

Sealing the Air Filter Box

Procedure for sealing the air filter box.

Removing the Main Silencer

Steps to remove the main silencer (exhaust component).

Installing the Main Silencer

Steps to install the main silencer (exhaust component).

Changing the Glass Fiber Yarn Filling of the Main Silencer

How to change the glass fiber yarn filling in the main silencer.

Removing the Right Side Cover

Steps to remove the right side body panel.

Installing the Right Side Cover

Steps to install the right side body panel.

Removing the Fuel Tank

Detailed steps for removing the fuel tank.

Installing the Fuel Tank

Detailed steps for installing the fuel tank.

Checking the Chain for Dirt

How to check the drive chain for dirt and contamination.

Cleaning the Chain

Instructions for cleaning the motorcycle's drive chain.

Checking the Chain Tension

Procedure for checking the drive chain tension.

Adjusting the Chain Tension

Step-by-step guide to adjust the drive chain tension.

Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

Checks for wear on chain, sprockets, and chain guide.

Checking the Frame

Procedure for checking the frame for cracks or deformation.

Checking the Swingarm

Procedure for checking the swingarm for damage or deformation.

Checking the Throttle Cable Routing

How to check and correct the throttle cable routing.

Checking the Rubber Grip

How to check rubber grips for damage, wear, or looseness.

Additionally Securing the Rubber Grip

Method for securing rubber grips using wire.

Adjusting the Basic Position of the Clutch Lever

How to adjust the clutch lever's basic position for comfort.

Checking/Rectifying the Fluid Level of the Hydraulic Clutch

How to check and correct the hydraulic clutch fluid level.

Changing the Hydraulic Clutch Fluid

Step-by-step guide for changing the hydraulic clutch fluid.

Removing the Engine Guard

Steps to remove the engine guard.

Installing the Engine Guard

Steps to install the engine guard.

Brake System

Checking the Free Travel of the Hand Brake Lever

Procedure for checking the free travel of the hand brake lever.

Adjusting Free Travel of Hand Brake Lever (TE EU/AUS)

How to adjust hand brake lever free travel for EU/AUS models.

Adjusting the Basic Position of the Hand Brake Lever (TE USA)

How to adjust hand brake lever position for USA models.

Checking the Brake Discs

How to check brake disc thickness and condition for wear.

Checking the Front Brake Fluid Level

Procedure for checking the front brake fluid level.

Adding Front Brake Fluid

Instructions for adding front brake fluid.

Checking the Front Brake Linings

How to check front brake lining thickness and condition.

Changing the Front Brake Linings

Step-by-step guide for changing the front brake linings.

Checking the Free Travel of the Foot Brake Lever

Procedure for checking the free travel of the foot brake lever.

Adjusting the Basic Position of the Foot Brake Lever

How to adjust the basic position of the foot brake lever.

Checking the Rear Brake Fluid Level

Procedure for checking the rear brake fluid level.

Adding Rear Brake Fluid

Instructions for adding rear brake fluid.

Checking the Rear Brake Linings

How to check rear brake lining thickness and condition.

Changing the Rear Brake Linings

Step-by-step guide for changing the rear brake linings.

Wheels, Tires

Removing the Front Wheel

Detailed steps for removing the front wheel assembly.

Installing the Front Wheel

Detailed steps for installing the front wheel assembly.

Removing the Rear Wheel

Detailed steps for removing the rear wheel assembly.

Installing the Rear Wheel

Detailed steps for installing the rear wheel assembly.

Checking the Tire Condition

How to check tire condition, wear, and profile.

Checking the Tire Air Pressure

How to check and correct tire air pressure.

Checking the Spoke Tension

Procedure for checking and adjusting spoke tension.

Electrical System

Removing the Battery

Step-by-step guide for safely removing the vehicle battery.

Installing the Battery

Step-by-step guide for safely installing the vehicle battery.

Recharging the Battery

Instructions and precautions for recharging the vehicle battery.

Changing the Main Fuse (TE 250/300)

Procedure for changing the main fuse in the electrical system.

Removing the Headlight Mask with the Headlight

Steps to remove the headlight mask and headlight assembly.

Installing the Headlight Mask with the Headlight

Steps to install the headlight mask and headlight assembly.

Changing the Headlight Bulb

How to replace the headlight bulb.

Changing the Turn Signal Bulb (TE EU/AUS)

How to change the turn signal bulb for EU/AUS models.

Checking the Headlight Setting

Procedure for checking and verifying headlight alignment.

Adjusting the Headlight Range

How to adjust the headlight beam range.

Changing the Speedometer Battery

How to replace the internal battery of the speedometer.

Cooling System

Cooling System

Overview of the cooling system's function and components.

Checking the Antifreeze and Coolant Level

How to check coolant antifreeze protection and fluid level.

Checking the Coolant Level

Procedure for checking the coolant level in the radiator.

Draining the Coolant

Step-by-step guide for draining the cooling system's coolant.

Refilling with Coolant

Instructions for refilling the cooling system with coolant.

Tuning the Engine

Checking the Play in the Throttle Cable

How to check throttle cable play and its effect on idle stability.

Adjusting the Play in the Throttle Cable

Step-by-step guide to adjust the throttle cable play.

Carburetor

Overview of carburetor function, tuning ranges, and settings.

Carburetor - Adjusting the Idle Speed

Procedure for adjusting the engine's idle speed.

Emptying the Carburetor Float Chamber

Instructions for emptying the carburetor float chamber.

Plug-in Connection, Ignition Timing Map

Explains the ignition timing map plug-in connection.

Changing the Ignition Timing Map

How to switch between different ignition timing maps.

Checking the Basic Position of the Shift Lever

How to check the basic position of the shift lever relative to the boot.

Adjusting the Basic Position of the Shift Lever

Step-by-step guide to adjust the shift lever's basic position.

Engine Characteristic - Auxiliary Spring (TE 250/300)

Information about auxiliary springs and engine characteristic tuning.

Engine Characteristic - Setting the Auxiliary Spring (TE 250/300)

How to adjust engine characteristics using auxiliary springs.

Service Work on the Engine

Checking the Gear Oil Level

Procedure for checking the engine's gear oil level.

Changing the Gear Oil

Instructions for changing the engine's gear oil.

Draining the Gear Oil

Step-by-step guide for draining the engine's gear oil.

Refilling with Gear Oil

Instructions for refilling the engine with gear oil.

Adding Gear Oil

How to add gear oil to the engine.

Cleaning, Care

Cleaning the Motorcycle

Detailed instructions and precautions for cleaning the motorcycle.

Checks and Maintenance Steps for Winter Operation

Recommendations for preparing the motorcycle for winter storage.

Storage

Storage

Guidelines and steps for storing the motorcycle for extended periods.

Preparing for Use After Storage

Steps to take before using the motorcycle after it has been stored.

Troubleshooting

The Engine Cannot Be Cranked (Electric Starter)

Troubleshooting steps for engine not cranking via electric starter.

Engine Turns but Does Not Start

Troubleshooting steps when engine cranks but fails to start.

Engine Has No Idle

Troubleshooting steps for the engine not idling properly.

Engine Does Not Speed Up

Troubleshooting steps when engine fails to accelerate.

Engine Has Too Little Power

Troubleshooting steps for reduced engine power.

Engine Stalls or is Popping into the Carburetor

Troubleshooting steps for engine stalling or backfiring issues.

Engine Overheats

Troubleshooting steps for engine overheating problems.

White Smoke Emission (Steam in Exhaust Gas)

Troubleshooting steps for white smoke from the exhaust.

Gear Oil Exits at the Vent Hose

Troubleshooting steps for gear oil leaks at the vent hose.

Water in the Gear Oil

Troubleshooting steps for water contamination in the gear oil.

Technical Data

Engine

Technical specifications related to the engine.

Engine Tightening Torques

Torque specifications for various engine components.

Capacities

Fluid capacities for engine oil, coolant, and fuel.

Chassis

Technical specifications related to the vehicle's chassis.

Electrical System

Technical specifications for electrical components and systems.

Tires

Tire specifications, validity, and recommended types.

Fork

Technical specifications for the front fork components.

Shock Absorber

Technical specifications for the rear shock absorber.

Chassis Tightening Torques

Torque specifications for various chassis components.

Carburetor

Technical specifications for the carburetor.

Carburetor Tuning

Tuning data for the carburetor based on ambient and operating conditions.

Substances

Brake Fluid DOT 4 / DOT 5.1

Specifications and guidelines for brake fluid types.

Coolant

Specifications and mixture ratios for coolant.

Coolant (Mixed Ready to Use)

Specifications for pre-mixed coolant.

Engine Oil (15W/50)

Specifications for engine oil, including JASO and SAE ratings.

Engine Oil, 2-Stroke

Specifications for 2-stroke engine oil, including JASO FC rating.

Fork Oil (SAE 4)

Specifications for fork oil.

Hydraulic Oil (15)

Specifications for hydraulic oil.

Shock Absorber Oil (SAE 2.5)

Specifications for shock absorber oil.

Super Unleaded (ROZ 95/RON 95/PON 91)

Specifications for unleaded fuel, including ethanol content.

Super Unleaded (95 Octane) Mixed with 2-Stroke Engine Oil (1:60)

Fuel mixture specifications for 2-stroke engines.

Auxiliary Substances

High Viscosity Grease

Information on high viscosity grease and recommended suppliers.

Rubber Grip Adhesive

Information on rubber grip adhesive and recommended suppliers.

Standards

JASO T903 MA

Explanation of the JASO T903 MA standard for 4-stroke motorcycles.

SAE

Explanation of SAE viscosity classes for oils.

JASO FC

Explanation of the JASO FC classification for 2-stroke engine oil.