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Husqvarna TE 610E 2003 User Manual

Husqvarna TE 610E 2003
95 pages
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Variante al mauale di officina N°800092316
Variant to the workshop manual N°800092316
Variante au manuel d’atelier N°800092316
Variante zum werkstatthandbuch N°800092316
Variante al maual de taller N°800092316
TE 610E - 2003
SM 610 S - 2003
Part. N. 8000A1169
COPERTINA OK 17-06-2003 9:33 Pagina 1
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Husqvarna TE 610E 2003 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Fuel SystemCarburetor
Transmission6-speed
Front BrakeSingle disc
Rear BrakeSingle disc
Compression Ratio11.0:1
IgnitionElectronic
Final DriveChain
Front Brake Diameter260 mm
Rear Brake Diameter220 mm
Front Tire90/90-21
Rear Tire140/80-18
CoolingLiquid
Front SuspensionInverted fork
Rear SuspensionMonoshock
Fuel System TypeCarburetor
Front Suspension TypeInverted telescopic fork
Rear Suspension TypeSwingarm with monoshock
Seat Height910 mm
Ground Clearance300 mm
Fuel Capacity12 liters
Displacement576 cc

Summary

Premise and Useful Tips

Safety Warnings and Damage Risks

Safety alerts for mechanics and potential damage risks.

Repair Guidelines and Advice

General advice and best practices for performing repairs.

Motorcycle Identification Data

Motorcycle Serial Number Location

Location and details of the motorcycle's serial number.

Engine Serial Number Location

Location and details of the engine's serial number.

Color Code and Homologation Data

Location of color code and homologation data plates.

General Information

Model Overview: TE 610 e and SM 610 s

Visual introduction to the TE 610 e and SM 610 s models.

Engine Specifications

General Engine Data

Bore, stroke, displacement, and compression ratio.

Valve Train and Fuel System Details

Camshaft, timing, fuel feed, and lubrication systems.

Cooling and Ignition Systems

Details on cooling and ignition systems.

Transmission System

Primary and Secondary Drive Ratios

Details on primary, secondary, and total drive ratios.

Gearbox and Final Drive Ratios

Specific gearbox ratios and final drive details.

Braking System

Front Brake System Components

Details on front brake disc, pads, and hydraulics.

Rear Brake System Components

Details on rear brake disc, pads, and hydraulics.

Chassis and Suspension Specifications

Frame Geometry Details

Steering angle, head angle, and trail measurements.

Front and Rear Suspension Details

Description of front fork, rear suspension, and travel.

Wheel and Tyre Specifications

Wheel Rim Dimensions

Sizes for front and rear wheel rims.

Tyre Make, Type, Size, and Pressure

Tyre details and cold pressure settings for front and rear.

Electric System Overview

Ignition System Components

Components of the ignition system.

Major Electrical System Components

List of major electrical system parts.

Motorcycle Dimensions

TE 610 e Model Dimensions

Diagram showing overall dimensions for the TE 610 e.

SM 610 s Model Dimensions

Diagram showing overall dimensions for the SM 610 s.

Vehicle Weights

Dry Weights for SM 610S and TE 610E

Dry weight specifications for both models.

Fluids and Lubricants

Fuel Tank and Reserve Capacity

Fuel tank capacity and reserve volume.

Engine, Transmission, and Fork Oils

Oil types and quantities for engine, gearbox, and forks.

Cooling Fluid, Brake Fluid, and Other Lubricants

Details on cooling fluid, brake fluid, grease, chain lube.

Important Additive Warning

Caution against using fuel or lubricant additives.

Section D: Settings and Adjustments

Engine and Fuel System Adjustments

Ignition advance, carburettor, idle speed, and oil level checks.

Controls and Cables Adjustment

Throttle, clutch, and starter cable adjustments.

Chassis and Suspension Adjustments

Steering, front fork, and rear shock absorber adjustments.

Drivetrain and Braking Adjustments

Secondary chain tension and shock absorber hydraulic brake adjustment.

General Operations

Engine Removal Procedure

Steps for removing the engine from the motorcycle.

Carburettor Overhaul

Dell'Orto Carburettor Cleaning and Inspection

Steps for cleaning and inspecting Dell'Orto carburettor components.

Dell'Orto Float Height and Pump Capacity

Adjusting float height and testing accelerator pump capacity.

Dell'Orto Carburettor Components Diagram

Diagram and list of parts for the Dell'Orto carburettor.

Engine Disassembly

Mikuni BST 40 Carburettor Components

Diagram and list of parts for the Mikuni BST 40 carburettor.

Suspension System

Rear Shock Absorber Description and Adjustment

Description of rear suspension and preload adjustment.

Rear Shock Absorber Removal and Overhaul

Steps for removal and overhaul of the rear shock absorber.

Wheel Specifications

Rear Wheel Hub, Rim, and Tyre Details

Description of rear wheel components and tyre specifications.

Rear Tyre Pressure Settings

Cold tyre pressure for rear wheel.

Front Wheel Specifications

Front Wheel Hub, Rim, and Tyre Details

Description of front wheel components and tyre specifications.

Front Tyre Pressure Settings

Cold tyre pressure for front wheel.

Braking System

Braking System Overview and Components

Description of the dual hydraulic circuits and components.

Brake Disc Inspection

Checks for front and rear brake discs, including dimensions and wear.

Brake Pad Wear Check and Replacement

Procedure to check and replace front and rear brake pads.

Front Brake System Bleeding

Step-by-step guide for bleeding the front brake system.

Electric System Overview

Ignition System Components

Components of the ignition system.

Major Electrical System Components

List of major electrical system parts.

Electric System Wiring and Component Details

Motorcycle Wiring Diagram and Legend

Wiring diagram and key to components.

Cable Color Coding and Generator Information

Cable color codes and generator details.

Starter, Fan, and Spark Plug Information

Details on solenoid starter, electric fan, and spark plug.

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