Hyd-Mech H-14A User Manual

01
H-14A
April 2005, Rev B
393301
THANK YOU,
On behalf of everyone at HYD
.
MECH, I would like to thank and congratulate you on your decision to purchase
a HYD
.
MECH band saw.
Your new machine is now ready to play a key role in increasing the efciency of your operation, helping you to
reduce cutting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD
.
MECH band saw, please take the
time to familiarize yourself and your employees with the correct operation and maintenance procedures as
outlined in this manual.
We sincerely appreciate the condence you have demonstrated in purchasing our product and look forward to
building a long and mutually benecial relationship.
Thank-you.
HYD
.
MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com

Hyd-Mech H-14A Specifications

General

Type	Horizontal Band Saw
Blade Size	1-1/4" x 0.035"
Blade Speed	120, 200, 280 FPM
Weight	1, 100 lbs
Capacity Round	14"
Capacity Rectangle	14" x 18"

Summary

SECTION 0 - SAFETY INSTRUCTIONS

SUMMARY

Provides a summary of essential safety guidelines for machine operation.

Put Safety First

Emphasizes the importance of prioritizing safety in all machine operations.

Owner Responsibilities

Outlines the owner's duties for ensuring safe machine operation and maintenance.

Operator & Maintenance Personnel Responsibilities

Details the safety duties of operators and maintenance staff.

FOREWORD

Mandatory Information

Lists essential sections of the manual that must be read and understood by all personnel.

SECTION 1 – INSTALLATION

Safety Precautions

Details crucial safety rules for the safe installation of the machine.

Lifting and Shipping

Provides guidelines for safely lifting and transporting the machine.

Foundation Leveling and Anchoring

Explains procedures for correctly leveling and anchoring the machine.

Earth Grounding Procedure

Outlines the steps for establishing a proper earth grounding system.

Wiring Connections

Details the process and precautions for electrical power hook-up.

SECTION 2 - OPERATING INSTRUCTIONS

Blade Basics

Covers fundamental principles for bandsaw blade usage and maintenance.

Variable Speed Control

Explains how to adjust and use the blade speed control.

The Control Panel

Identifies and describes the various controls on the machine's operator panel.

Manual Operation

Details how to operate the machine using manual controls.

PLC 100 Control System

Introduces the programmable logic controller for machine automation.

Single Part Cycle Operation

Describes how to perform a single cut operation using the PLC.

Automatic Operation

Explains how to set up and run jobs in automatic mode.

Working with a Queue

Details how to program and run multiple jobs sequentially.

Cutting Parameters Chart

Guides the operator through determining optimal cutting settings.

Coolant Flow

Explains the operation and adjustment of the coolant system.

Head Up and Down Limit Setting

Describes how to adjust the head travel limits for optimal cutting.

SECTION 3 - MAINTENANCE & TROUBLESHOOTING

Blade Changing Procedure

Step-by-step guide for safely replacing the bandsaw blade.

Blade Tracking and Adjustment

Instructions for ensuring the blade runs correctly on the wheels.

Blade Brush Adjustment

Details how to adjust the blade brush for effective cleaning.

Cam Follower Adjustment

Explains the adjustment procedure for cam followers.

Lubrication

Provides recommendations for lubricating machine components.

Hydraulic Maintenance

Outlines routine maintenance tasks for the hydraulic system.

Gearbox Lubrication

Details the lubrication requirements for the gearbox.

Cleanliness

Emphasizes the importance of keeping the machine clean for optimal performance.

Troubleshooting

Provides solutions for common machine problems and issues.

Programmable Logic Control (PLC) System

Information on the PLC system, its inputs, outputs, and parameters.

PLC 100 Troubleshooting

Addresses issues related to the programmable logic controller system.

Inaccurate Lengths Diagnosis

Diagnoses and resolves inconsistent, consistent, and linear cutting length errors.

Fuses

Information regarding the fuses used in the PLC and control system.

PLC Calibration Procedures

Details the process for calibrating the PLC system and head height.

SECTION 4 - ELECTRICAL SYSTEM

General Information

Provides an overview of the machine's electrical power connection.

Initial Start-Up

Key checks to perform before initial machine power-up.

List of H14A Electrical Components

A comprehensive list of electrical parts used in the H14A.

H14 Power Components for Specific Voltages

Details power components for different voltage configurations.

Electrical Schematics

Diagrams illustrating the machine's electrical wiring and circuits.

SECTION 5 - HYDRAULIC SYSTEM

Gland Assemblies

Exploded view and parts list for gland assemblies.

Piston Assemblies

Exploded view and parts list for piston assemblies.

Hydraulic Schematic

Diagram showing the overall hydraulic system layout.

Hydraulic Plumbing Diagram

Detailed diagram of the hydraulic fluid pathways.

SECTION 6 - MECHANICAL ASSEMBLIES

Blade Brush Assembly

Exploded view and parts list for the blade brush mechanism.

Guide Arm Assembly

Exploded view and parts list for the guide arm components.

Hydraulic Carbide Guide Assembly

Exploded view and parts list for the carbide blade guides.

Blade Tensioner Assembly

Exploded view and parts list for the blade tensioning mechanism.

Hydraulic Tank Assembly

Exploded view and parts list for the hydraulic oil tank components.

Hydraulic Pump Assembly

Exploded view and parts list for the hydraulic pump.

Chip Auger Assembly

Exploded view and parts list for the chip removal auger.

Front Vise Assembly

Exploded view and parts list for the front vise mechanism.

Shuttle Vise Assembly

Exploded view and parts list for the shuttle vise mechanism.

Bonfiglioli A412 Gearbox Assembly

Exploded view and parts list for the Bonfiglioli gearbox.

Reynolds PM40 Gearbox Assembly

Exploded view and parts list for the Reynolds gearbox.

SECTION 7 - OPTIONAL EQUIPMENT

Bundling Assembly

Exploded view and parts list for the optional bundling attachment.

Vertical Rollers

Exploded view and parts list for the optional vertical rollers.

Out of Stock Assembly

Details the out-of-stock limit switch feature.

Variable Vise Pressure

Explains the option to adjust vise pressure for material protection.

SECTION 8 - SPECIFICATIONS

H-14A Bandsaw Specification List

A list of the machine's technical specifications and capabilities.

H-14A Layout Drawing

A diagram showing the physical layout and dimensions of the machine.

WARRANTY

PLC PARAMETERS