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Hyd-Mech H10A User Manual

Hyd-Mech H10A
66 pages
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1
Thank you,
On behalf of everyone at HYD·MECH Group Limited, I would like to thank and congratulate you on your decision to pur-
chase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the efciency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the condence you have demonstrated in purchasing our product and look forward to building a
long and mutually benecial relationship.
Thank you
Hyd·Mech Group Limited
P.O. Box 1030, 1079 Parkinson Road
Woodstock, Ontario, N4S 8A4
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
H10A
393311
REV A

Table of Contents

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Hyd-Mech H10A Specifications

General IconGeneral
ModelH10A
TypeHorizontal Band Saw
ViseManual
Capacity Round (inches)10"
Cutting Capacity10" x 10"

Summary

Safety Instructions Section

Prioritize Safety First

Emphasizes prioritizing safety in all operations and tasks.

Mandatory Information and Signatures

Details essential information operators and personnel must read and understand.

Foreword

Prioritize Safety First!

Emphasizes prioritizing safety, considering hazards before actions, and seeking advice.

Mandatory Information Reinforcement

Reinforces that operators must read Safety and Operating Instructions.

Signature Confirmation

Operator Signature Confirmation

Operator sign-off for understanding safety and operating instructions.

Personnel Signature Confirmation

Personnel sign-off for understanding the entire operation and maintenance manual.

Basic Rules of Operation

Intended Use and Misuse Exclusion

Machine designed for metal sawing; misuse can cause damage or injury.

Operational Liability

Defines conditions for safe operation and disclaims liability for operator errors.

Owner's Responsibilities

Organization of Work and Workplace

Manual accessibility, regulations, PPE, and safe workplace conditions.

Personnel Qualification and Training

Ensuring work is done by trained, reliable persons.

Defining Responsibilities

Clearly assigning responsibilities for operation, setup, and maintenance.

Operator and Maintenance Responsibilities

Safety Equipment and E-Stop Usage

Responsibilities for safety equipment, reporting faults, and E-stop awareness.

Safe Operation and Fault Reporting

Operating safely, handling faults, and observing hazard labels.

Personal Protective Equipment and Clothing

Guidelines on PPE and avoiding loose clothing or jewelry.

Safe Glove Usage

Hearing Protection Requirements

Workplace Safety Guidelines

Master Disconnect and Lockout Procedures

Understanding Residual Risks

Safety Hazard Labels Overview

Hazardous Voltage Inside Label

Warning about high voltage; disconnect power and wait before servicing electricals.

Moving Bandsaw Blade Cutting Hazard

Warning against operating with guards removed or placing hands near blade.

Pinch Point Hazard Awareness

Moving Parts Hazard

Safety Hazard Labels Location and Parts

Moving Parts Cut and Crush Danger Label

Hazardous Voltage Inside Danger Label

Installation Section

Machine Lifting Procedures

Instructions for lifting the machine safely, including conditions and equipment.

Foundation, Leveling, and Anchoring

Wiring Connections Procedure

Earth Grounding Procedure

Hydraulic Oil and Cutting Fluid

Operating Instructions Section

PLC 100 Control System Overview

Overview of the PLC control system and its functions in manual and automatic modes.

Manual Mode Only Controls

Manual and Auto Mode Controls

Machine Operating Modes

Machine and Cycle Controls

PLC Control System Functionality

Manual Mode Operation

Single Cut Mode Operation

Automatic Operation Mode

Editing and Starting Auto Mode Jobs

Working With a Job Queue

Working With Repeating Queues

Hydraulic Feed Control System

Cutting Parameters Chart Guide

Cutting Parameters Chart Example 1

Example of using the chart to set parameters for cutting #1045 Carbon Steel.

Step 1: Determine Effective Material Width

Guide to determining effective material width for saw setup.

Step 2: Set Feed Force Limit

Step 3: Determine Optimum Blade Pitch

Step 4: Determine Optimum Blade Speed

Step 5: Determine Feed Rate Setting

Feed Rate for Non-Optimum Blade Pitch

Additional Cutting Setup Examples

Cutting Setup Example 2

Setup example for cutting hardened round steel tube SAE 4320.

Cutting Setup Example 3

Setup example for cutting a bundle of low carbon steel tubes.

Optional Hydraulic Controls

Bundling Clamp Valves Operation

Explains the function and operation of bundling clamp valves.

Vise and Bundling Clamp Speed Adjustment

Information on adjusting vise and bundling clamp speeds.

Variable Vise Pressure Knob Adjustment

Chip Auger Throttle Control

Out-of-Stock Collar Mechanism

Coolant Control System

Maintenance and Troubleshooting Section

Safety During Maintenance and Troubleshooting

General safety precautions for maintenance and troubleshooting procedures.

Lock-Out Procedure

Step-by-step procedure for safely locking out the machine before maintenance.

Restoring Machine After Lock-Out

Blade Changing Procedure

New Blade Break-In Process

Blade Tracking Adjustment

Drive Wheel Adjustment

Idler Wheel Adjustment

Blade Guide Adjustment

Blade Brush Adjustment

Machine Lubrication Schedule

Shuttle Linear Bearings Maintenance

Movable Guide Arm Bearings Maintenance

Blade Tension Assembly Details

Front Vise Ways Maintenance

Shuttle Ball Screw Lubrication

Gearbox Lubrication Specifications

Troubleshooting Guide Overview

Troubleshooting the H10A

Electrical Troubleshooting

Lists common electrical issues and their probable causes and solutions.

Shuttle Not Moving in Manual Mode

Cutting Problems Troubleshooting

Vertical Out-of-Square Cutting

Troubleshooting for vertical out-of-square cuts.

Horizontal Out-of-Square Cutting

Troubleshooting for horizontal out-of-square cuts.

Blade Detachment from Wheels

Troubleshooting for blade detaching from wheels.

Blade Stalling in Cut

Troubleshooting for blade stalling during the cutting process.

Excessive Blade Vibration

Troubleshooting for excessive blade vibration.

Excessive Blade Breakage

Blade Tooth Strippage Issues

Premature Blade Dullness

Cutting Fluid Flow Issues

Programmable Logic Control (PLC)

PLC Parameters (2100 V2.7 Software)

Trim Cut Functionality

Blade Clear Functionality

Coolant Control Modes

Queue Functionality

Electrical Section

Hydraulic System Section

Hydraulic Filter Location

Hydraulic Oil Level Gauge and Drain Plug

Hydraulic Maintenance (Rexroth)

Mechanical Assemblies Section

Options Section

Specifications Section

H10A Bandsaw Specifications

Lists detailed technical specifications for the H10A bandsaw.

H10A Machine Layout Diagram

Warranty Section

H10A Bandsaw Warranty Terms

Outlines the terms and conditions of the H10A bandsaw warranty.

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