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Hyd-Mech M-16A PLC 500 E600 - User Manual

Hyd-Mech M-16A  PLC 500 E600
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01
M-16A & M-20A PLC 500 E600 & PLC 100 E200
2003 Revision C
393060 December 2003
Effective T0503338
THANK YOU,
On behalf of everyone at HYD
.
MECH, I would like to thank and congratulate you on your decision to purchase a
HYD
.
MECH band saw.
Your new machine is now ready to play a key role in increasing the efciency of your operation, helping you to reduce cut-
ting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD
.
MECH band saw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the condence you have demonstrated in purchasing our product and look forward to building a
long and mutually benecial relationship.
Thank-you.
HYD
.
MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com

Table of Contents

Questions and Answers

  • E
    emmagarciaAug 19, 2025
    What to do if my Hyd-Mech Saw will not start?
    • X
      xcolemanAug 19, 2025
      If your Hyd-Mech Saw won't start, it could be due to a blown control circuit fuse. Try replacing the primary or secondary fuse. Note that while random blowouts can occur, frequent blowouts usually indicate an internal wiring fault. Alternatively, the vise or head selector switch might not be in the center (neutral) position. Ensure all switches are set to the center (neutral) position.
  • J
    jessefranklinAug 21, 2025
    How to fix no coolant flow in Hyd-Mech Saw?
    • A
      Andrea TaylorAug 21, 2025
      If there is no coolant flow in your Hyd-Mech Saw, it might be due to several reasons. First, check if there is enough coolant and add coolant if needed. Second, the coolant line could be blocked, in which case you should blow out the coolant line. Finally, the coolant pump might be inoperable, so check it and replace it if necessary.
  • K
    Kathryn BowersAug 23, 2025
    Why does the blade keep coming off the wheels on my Hyd-Mech Saw?
    • E
      Elizabeth BatesAug 25, 2025
      If the blade keeps coming off the wheels of your Hyd-Mech Saw, it could be due to insufficient blade tension. Make sure you tension the blade properly. Another possible cause is improper tracking, so ensure you set the tracking correctly.
  • J
    Joseph KhanAug 26, 2025
    How to troubleshoot a Hyd-Mech Saw cutting out of square vertically?
    • S
      Stephanie NovakAug 26, 2025
      If your Hyd-Mech Saw is cutting out of square vertically, several factors could be responsible. The blade might be worn, so try changing it. Low blade tension could also be the cause, so reset the blade tension. Check the blade guides for wear, and also ensure you are using proper cutting parameters to avoid an excessive feed rate.
  • T
    Trevor RoweAug 28, 2025
    What to do if the blade stalls in the cut on my Hyd-Mech Saw?
    • G
      Gary ChavezAug 28, 2025
      If the blade stalls during a cut with your Hyd-Mech Saw, it could be due to insufficient blade tension, so ensure you tension the blade. Excessive feed force or feed rate can also cause the blade to stall, so reduce both.
  • B
    Brian GayAug 30, 2025
    Why is my Hyd-Mech Saw cutting out of square horizontally?
    • A
      Amanda GreeneAug 30, 2025
      If your Hyd-Mech Saw is cutting out of square horizontally, it could be because the stock isn't square in the vises; adjust accordingly. Another reason could be worn blade guides; adjust or replace them.
  • J
    Jack PorterSep 1, 2025
    How to stop excessive blade vibration on a Hyd-Mech Saw?
    • J
      jessicakingSep 1, 2025
      If the blade on your Hyd-Mech Saw vibrates excessively, it could be due to: 1. Blade speed being too fast: Reduce the speed. 2. Guide arms being too far apart: Adjust them accordingly. 3. Insufficient blade tension: Tension the blade.
  • W
    William JohnsonSep 3, 2025
    What causes a Hyd-Mech Saw to start but have no hydraulic functions?
    • S
      Steven HallSep 3, 2025
      If your Hyd-Mech Saw starts but has no hydraulic functions, check the following: * If the blade wheels run clockwise, there's likely a wrong phase order in the power connection. Stop immediately and reverse any two of the three phase connections. * If the pump is noisy, the hydraulic oil level may be low. Stop immediately and add hydraulic oil. * The pump-motor coupling may have separated. Adjust accordingly.
  • D
    David SanchezSep 5, 2025
    Why is my Hyd-Mech Saw experiencing tooth strippage?
    • P
      Peggy CookSep 5, 2025
      Tooth strippage on your Hyd-Mech Saw can occur due to several reasons. The blade pitch might be too fine, so select a coarser pitch. The blade brush might not be cleaning properly; adjust or replace it. Also, excessive feed rate or feed force can cause tooth strippage, so reduce both.
  • B
    benjaminhallSep 7, 2025
    What causes excessive blade issues on a Hyd-Mech Saw?
    • D
      dennis94Sep 7, 2025
      Excessive blade issues with your Hyd-Mech Saw can be due to excessive blade tension. Reduce the blade tension. Also, excessive feed rate can cause this problem, so reduce the feed rate.

Summary

Section 0, Safety Instructions

Safety Overview and Rules

Covers summary, basic rules, and responsibilities for safe operation.

Mandatory Information and Signatures

Details on required understanding and confirmation of safety procedures.

Owner and Personnel Responsibilities

Outlines duties for safe operation, maintenance, and training.

Safe Operation Practices

Guidelines for safe machine use, hazard labels, and fault reporting.

Personal Safety and Workplace

PPE, hearing protection, workplace cleanliness, and master disconnect.

Lock-Out Procedures

Safety measure for maintenance and repair isolation.

Section 1, Installation

Initial Setup and Anchoring

Covers lifting, foundation selection, leveling, and securing the machine.

Electrical and Fluid Connections

Power hook-up, phase order verification, and fluid level checks.

Head Height Check

Verification and adjustment of the head height relative to the infeed table.

Section 2, Operation Instructions

Blade Basics and Speed Control

Fundamentals of blade use, break-in, and variable speed adjustment.

Control Console and Startup

Overview of control panel functions and initial machine startup.

PLC Operation Modes

Explains manual, automatic, and single part cycle modes.

Job Programming and Automatic Operation

Setting up, editing, and running jobs in AUTO mode, including queues.

Cutting Parameters and Setup

Hydraulic feed control, cutting charts, and material-specific settings.

Coolant and Limit Settings

Adjusting coolant flow and setting head travel limits.

Section 3, Maintenance and Troubleshooting

Routine Maintenance Procedures

Includes lock-out, blade changing, lubrication, and cleaning guidelines.

General Troubleshooting

Addresses common machine problems and their solutions.

PLC and System Troubleshooting

Diagnosing PLC, encoder, and system-specific errors.

Calibration Procedures

Steps for calibrating length, head feed rate, and angle measurements.

Section 4, Electrical System

Electrical System Overview and Grounding

General electrical information and essential safety grounding procedures.

Component Lists

Lists of electrical components for M16A/M20A PLC500 across various voltages.

Electrical Schematics

Wiring diagrams for M16/20 A models with and without options.

Section 5, Hydraulic System

Hydraulic Component Lists

Component lists for M20 and M16 hydraulic assemblies.

Hydraulic Diagrams

Plumbing and schematic diagrams of the hydraulic system.

Section 6, Mechanical System

Key Mechanical Assemblies

Exploded views and component lists for blade brush, guide arm, and blade tension.

Other Mechanical Assemblies

Assemblies including pivot link, hydraulic tank, pump, conveyor, and vise.

Drive and Gearbox Assemblies

Exploded views and components for direct drive and gearbox systems.

Section 7, Options

Bundling Assembly

Description and components for the bundling vise option.

Other Optional Features

Variable vise pressure, out-of-stock switch, and laser sight.

Outboard Vise Assembly

Exploded view and component list for the outboard vise option.

Section 8, Specifications

Machine Specifications

Details capacity, dimensions, motors, pumps, and pressures in imperial/metric.

Machine Layouts

Physical arrangement and overall dimensions of the machines.

Section 9, Warranty

Warranty Information

Terms, conditions, coverage, and limitations of the product warranty.

Hyd-Mech M-16A PLC 500 E600 Specifications

General IconGeneral
BrandHyd-Mech
ModelM-16A PLC 500 E600
CategorySaw
LanguageEnglish

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