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Hyd-Mech M-16A PLC 100 E200 - User Manual

Hyd-Mech M-16A  PLC 100 E200
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01
M-16A & M-20A PLC 500 E600 & PLC 100 E200
2003 Revision C
393060 December 2003
Effective T0503338
THANK YOU,
On behalf of everyone at HYD
.
MECH, I would like to thank and congratulate you on your decision to purchase a
HYD
.
MECH band saw.
Your new machine is now ready to play a key role in increasing the efciency of your operation, helping you to reduce cut-
ting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD
.
MECH band saw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the condence you have demonstrated in purchasing our product and look forward to building a
long and mutually benecial relationship.
Thank-you.
HYD
.
MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com

Table of Contents

Questions and Answers

  • T
    Travis SheppardAug 19, 2025
    What to do if my Hyd-Mech Saw will not start?
    • A
      afullerAug 19, 2025
      If your Hyd-Mech Saw won't start, it could be due to a blown control circuit fuse. Try replacing the primary or secondary fuse. Note that while random blowouts can occur, frequent blowouts usually indicate an internal wiring fault. Alternatively, the vise or head selector switch might not be in the center (neutral) position. Ensure all switches are set to the center (neutral) position.
  • A
    Ashley BriggsAug 21, 2025
    How to fix no coolant flow in Hyd-Mech Saw?
    • J
      Jennifer BentonAug 21, 2025
      If there is no coolant flow in your Hyd-Mech Saw, it might be due to several reasons. First, check if there is enough coolant and add coolant if needed. Second, the coolant line could be blocked, in which case you should blow out the coolant line. Finally, the coolant pump might be inoperable, so check it and replace it if necessary.
  • E
    edwin77Aug 25, 2025
    Why does the blade keep coming off the wheels on my Hyd-Mech Saw?
    • C
      Cindy MurrayAug 25, 2025
      If the blade keeps coming off the wheels of your Hyd-Mech Saw, it could be due to insufficient blade tension. Make sure you tension the blade properly. Another possible cause is improper tracking, so ensure you set the tracking correctly.
  • J
    John FigueroaAug 26, 2025
    How to troubleshoot a Hyd-Mech Saw cutting out of square vertically?
    • B
      bethellisAug 26, 2025
      If your Hyd-Mech Saw is cutting out of square vertically, several factors could be responsible. The blade might be worn, so try changing it. Low blade tension could also be the cause, so reset the blade tension. Check the blade guides for wear, and also ensure you are using proper cutting parameters to avoid an excessive feed rate.
  • K
    Kyle HarrisAug 28, 2025
    What to do if the blade stalls in the cut on my Hyd-Mech Saw?
    • G
      greenronaldAug 28, 2025
      If the blade stalls during a cut with your Hyd-Mech Saw, it could be due to insufficient blade tension, so ensure you tension the blade. Excessive feed force or feed rate can also cause the blade to stall, so reduce both.
  • M
    Megan CastroAug 30, 2025
    Why is my Hyd-Mech Saw cutting out of square horizontally?
    • M
      Michelle PalmerAug 30, 2025
      If your Hyd-Mech Saw is cutting out of square horizontally, it could be because the stock isn't square in the vises; adjust accordingly. Another reason could be worn blade guides; adjust or replace them.
  • J
    Jennifer JohnsonSep 1, 2025
    How to stop excessive blade vibration on a Hyd-Mech Saw?
    • D
      davidsimmonsSep 1, 2025
      If the blade on your Hyd-Mech Saw vibrates excessively, it could be due to: 1. Blade speed being too fast: Reduce the speed. 2. Guide arms being too far apart: Adjust them accordingly. 3. Insufficient blade tension: Tension the blade.
  • S
    Sheila WellsSep 3, 2025
    What causes a Hyd-Mech Saw to start but have no hydraulic functions?
    • J
      Jessica BarnesSep 3, 2025
      If your Hyd-Mech Saw starts but has no hydraulic functions, check the following: * If the blade wheels run clockwise, there's likely a wrong phase order in the power connection. Stop immediately and reverse any two of the three phase connections. * If the pump is noisy, the hydraulic oil level may be low. Stop immediately and add hydraulic oil. * The pump-motor coupling may have separated. Adjust accordingly.
  • X
    xeatonSep 5, 2025
    Why is my Hyd-Mech Saw experiencing tooth strippage?
    • A
      Amanda JohnsonSep 5, 2025
      Tooth strippage on your Hyd-Mech Saw can occur due to several reasons. The blade pitch might be too fine, so select a coarser pitch. The blade brush might not be cleaning properly; adjust or replace it. Also, excessive feed rate or feed force can cause tooth strippage, so reduce both.
  • L
    Lisa MosesSep 8, 2025
    What causes excessive blade issues on a Hyd-Mech Saw?
    • M
      Megan HendersonSep 8, 2025
      Excessive blade issues with your Hyd-Mech Saw can be due to excessive blade tension. Reduce the blade tension. Also, excessive feed rate can cause this problem, so reduce the feed rate.

Summary

SECTION 0, SAFETY INSTRUCTIONS

SECTION 1 INSTALLATION

Lifting Instructions

Provides essential guidelines and procedures for safely lifting and moving the machine.

Foundation, Levelling, and Anchoring

Details requirements for proper machine placement, leveling, and securing to the floor.

SECTION 2, OPERATION INSTRUCTIONS

Control Console Overview

Overview and description of the main control panel functions and buttons.

PLC System and Operation

Introduction to the Mitsubishi PLC 500 and E200 control systems and their operation.

PLC Interface and Function Keys

Detailed explanation of the PLC interface, activation, and function keys.

Cutting Modes and Procedures

Guides for One Cut Mode, Automatic Operation, and job programming.

Angle Cutting and Hydraulic Feed

Procedures for kerf correction in angle cuts and hydraulic feed control.

SECTION 3, MAINTENANCE AND TROUBLESHOOTING

Lock-Out Procedures

Procedures and purpose of lockout/tagout for machine safety during maintenance.

Blade Maintenance and Adjustment

Procedures for blade changing, tracking, and adjustments.

Hydraulic System Maintenance and Cleanliness

Routine maintenance tasks for the hydraulic system and importance of cleanliness.

General Troubleshooting and PLC Issues

Common problems and solutions, including PLC specific troubleshooting.

PLC Parameter Calibration and Settings

Guides for calibrating PLC parameters like length, head feed rate, and angle.

PLC Input;Output and Troubleshooting Examples

Details of PLC terminals and troubleshooting for common issues like length inaccuracies.

SECTION 4, ELECTRICAL SYSTEM

General Electrical Information and Grounding

Overview of electrical system, start-up checks, and earth grounding procedures.

SECTION 5, HYDRAULIC

SECTION 6, MECHANICAL SYSTEM

Hyd-Mech M-16A PLC 100 E200 Specifications

General IconGeneral
ModelM-16A PLC 100 E200
CategorySaw
ManufacturerHyd-Mech
Capacity Round (inches)16
Motor (HP)10

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