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Table of Contents
SECTION 0, SAFETY
M-16A & M-20A PLC 500 E600 & PLC 100 E200......................................................................................................01
SECTION 0 - SAFETY INSTRUCTIONS ....................................................................................................................0.1
SUMMARY ..................................................................................................................................................................0.1
OWNER IS RESPONSIBLE TO..................................................................................................................................0.1
OPERATOR AND MAINTENANCE PERSONNEL ARE RESPONSIBLE TO: ..........................................................0.1
SECTION 0, SAFETY INSTRUCTIONS .....................................................................................................................0.2
BASIC RULES ............................................................................................................................................................0.3
RESPONSIBILITIES OF THE OWNER ......................................................................................................................0.5
RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL .................................................... 0.6
SECTION 1, INSTALLATION
LIFTING INSTRUCTION.............................................................................................................................................1.1
FOUNDATION, LEVELLING AND ANCHORING.......................................................................................................1.2
BLADE TENSION CHECK .........................................................................................................................................1.3
WIRING CONNECTIONS............................................................................................................................................1.3
CUTTING FLUID.........................................................................................................................................................1.4
HYDRAULIC OIL ........................................................................................................................................................1.4
HEAD HEIGHT CHECK..............................................................................................................................................1.5
SECTION 2, OPERATING INSTRUCTIONS
BLADE BASICS..........................................................................................................................................................2.1
VARIABLE SPEED CONTROL ..................................................................................................................................2.1
THE CONTROL CONSOLE........................................................................................................................................2.2
PANEL SWITCHES SPECIFIC TO PLC 100, E200 INTERFACE ..............................................................................2.4
CONTROL SYSTEM, MITSUBISHI PLC 500.............................................................................................................2.5
OPERATION OVERVIEW ...........................................................................................................................................2.5
PLC CONTROL DESCRIPTION.................................................................................................................................2.6
FUNCTION BUTTON DESCRIPTION ........................................................................................................................2.7
ONE CUT MODE.........................................................................................................................................................2.9
AUTOMATIC OPERATION .........................................................................................................................................2.10
PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE ...........................................................2.10
WORKING WITH A QUEUE .......................................................................................................................................2.12
PLC CONTROL SYSTEM E200 .................................................................................................................................2.13
OPERATION OVERVIEW ...........................................................................................................................................2.13
ACTIVATING THE INTERFACE .................................................................................................................................2.14
FUNCTION KEY DESCRIPTIONS..............................................................................................................................2.14
SINGLE PART CYCLE OPERATION .........................................................................................................................2.15
AUTOMATIC OPERATION .........................................................................................................................................2.15
PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE ...........................................................2.16
KERF CORRECTION FOR ANGLE CUTTING ..........................................................................................................2.18
HYDRAULIC FEED CONTROL..................................................................................................................................2.19
CUTTING PARAMETERS CHART .............................................................................................................................2.19
COOLANT FLOW .......................................................................................................................................................2.24
HEAD UP AND DOWN LIMIT SETTING ....................................................................................................................2.24
SECTION 3, MAINTENANCE AND TROUBLESHOOTING
LOCK -OUT.................................................................................................................................................................3.1
LOCK OUT PROCEDURE..........................................................................................................................................3.1
BLADE CHANGING....................................................................................................................................................3.2
BLADE TRACKING ....................................................................................................................................................3.3
DRIVE WHEEL ADJUSTMENT ..................................................................................................................................3.3
IDLER WHEEL ADJUSTMENT ..................................................................................................................................3.3
BLADE BRUSH ADJUSTMENT.................................................................................................................................3.3
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