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Hyd-Mech HSV-250 User Manual

Hyd-Mech HSV-250
148 pages
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IN BANDSAW TECHNOLOGY
OPERATIONS &
MAINTENANCE
MANUAL

Table of Contents

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Hyd-Mech HSV-250 Specifications

General IconGeneral
BrandHyd-Mech
ModelHSV-250
CategorySaw
LanguageEnglish

Summary

SECTION 0 - SAFETY INSTRUCTIONS

Initial Safety Guidelines

Summary, foreword, and emphasis on prioritizing safety.

Mandatory Information and Personnel Responsibilities

Essential reading for all, covering owner and operator duties.

Basic Rules and Machine Operation

Fundamental operational rules, misuse exclusions, and liability.

Safety Hazard Labels and Specific Risks

Identification of safety labels and specific hazards like voltage, blade, pinch points.

SECTION 1 INSTALLATION

Machine Delivery and Initial Inspection

Procedures for checking the machine upon arrival and safe lifting.

Site Preparation and Securing

Guidelines for foundation, leveling, anchoring, and electrical grounding.

Electrical and Hydraulic Connections

Details on wiring hook-up, phase order, and hydraulic oil/coolant.

SECTION 2 OPERATING INSTRUCTIONS

Control Console and Interface

Overview of the control console, including buttons, switches, and PLC interface.

Machine Operation Modes

Guides for Manual, Single Cut, and Auto Job modes.

Indexing and Queueing Functions

Describes Indexing cycles and Auto/Multi Queue operations.

Cutting Parameters and Controls

Hydraulic feed control, cutting parameters, and relevant examples.

SECTION 3 MAINTENANCE AND TROUBLESHOOTING

Safety Procedures for Maintenance

Covers safety during maintenance, lock-out, and restoring the machine.

Blade Management and Adjustment

Blade changing, break-in, tracking, and brush adjustment procedures.

Component Lubrication and Maintenance

Maintenance for bearings, ball screw, gearbox, and hydraulics.

Troubleshooting Common Issues

Guide for identifying and resolving common machine problems.

SECTION 4 ELECTRICAL SYSTEM

System Overview and Startup

Power supply, initial startup checks, and general electrical information.

Electrical Cabinet Components

Identification of components within the main electrical control cabinet.

Programmable Logic Controller (PLC)

Details on PLC software, inputs, outputs, parameters, and troubleshooting.

SECTION 5 HYDRAULIC SYSTEM

HSV250 Hydraulic Components

List and description of hydraulic components used in the HSV250.

HSV250 Hydraulic Schematic

Detailed schematic diagram of the hydraulic system.

SECTION 6 MECHANICAL ASSEMBLIES

Ball Screw Assembly

Exploded view and parts list for the ball screw assembly.

Drive System Components

Exploded views and parts for the Drive Assembly and related wheels.

Workholding and Material Handling Assemblies

Assemblies for Shuttle, Vise, Chip Auger, and Guide Arms.

Blade Control Assemblies

Exploded views for Brush, Blade Tension, and Idler Wheel Tension assemblies.

SECTION 7 OPTIONAL ASSEMBLIES

HSV250 Front Vise Assembly

Exploded view and parts list for the front vise assembly.

HSV250 Overhead Clamping (Shuttle Vise)

Exploded view and parts list for the overhead clamping assembly.

SECTION 8 SPECIFICATIONS

HSV-250 Specifications

Technical specifications of the HSV-250 in Imperial and Metric units.

Dimensional Drawings

Provides overall dimensional drawings of the machine.

SECTION 9 WARRANTY

Hyd-Mech Limited Warranty

Details the warranty terms and conditions for the HSV-250.

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