Hyd-Mech H18 A User Manual

1
THANK YOU,
On behalf of everyone at HYD·MECH Group Limited, we would like to thank and congratulate you on your decision to
purchase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the e󰀩ciency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to
familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this
manual. Please keep this instruction manual for future reference in a known location and easily accessible to all users of
the device.
HYD·MECH o󰀨ers a great variety of options, components, and features for its various models. Therefore, some of the
equipment described in this manual (various illustrations and drawings) may not be applicable to your particular machine.
The information and specications provided in this manual were accurate at the time of printing. HYD·MECH reserves the
right to discontinue or change specications or design at any time without notice and without incurring any obligation.
Thank you.
Hyd·Mech Group Limited
P.O. Box 1659, 1079 Parkinson Road
Woodstock, Ontario, N4S 0A9
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
Printed SEPTEMBER 2014
H18 A & H22 A
395598
REV G

Hyd-Mech H18 A Specifications

General

Brand	Hyd-Mech
Model	H18 A
Category	Saw
Language	English

Summary

SECTION 0 - SAFETY INSTRUCTIONS

SUMMARY

Overview of essential safety information and requirements for machine operators.

BASIC RULES

RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL

Outlines duties for safety equipment, emergency stops, safe operation, and hazard labels.

SAFETY HAZARD LABELS

Put Safety First

Emphasizes the importance of prioritizing safety in all machine operations.

Mandatory Information

Safety equipment

Machine delivered with safety equipment that must not be removed. Check function regularly.

Emergency Stop Button (E-Stops)

Always be aware of E-stop location and keep it accessible.

Damage

Safe Operation

Operate only when in good order, with protective equipment, and maintain safe distances.

Faults

Safety Hazard Labels

Observe and maintain visibility of safety hazard labels. Replace if damaged.

Clothing, Jewellery, Protective Equipment

Master Disconnect

Procedure for locking out the machine before maintenance/repairs.

Residual Risks

Hazardous Voltage Inside

Warning about high voltage and precautions during servicing.

Moving Bandsaw Blade Will Cut

Warning about the danger of the moving blade and hand placement.

Pinch Point

Warning about pinch points created by moving parts and vises.

Moving Parts Can Crush and Cut

Caution about chip auger movement and potential crushing/cutting hazards.

SECTION 1 - INSTALLATION

SAFETY PRECAUTIONS

OPERATOR

SECTION 2 - OPERATING INSTRUCTIONS

BLADE BASICS

VARIABLE SPEED CONTROL

THE CONTROL PANEL

START-UP

Critical checks and procedures before starting the machine.

MANUAL OPERATION

FRONT VISE

HEAD CONTROL

BLADE START

HYDRAULIC START

CYCLE START / PAUSE

COOLANT

SHUTTLE VISE

BLADE SPEED

EMERGENCY STOP

Function of the mushroom-shaped emergency stop button.

BLADE CHANGE MODE

PLC 100 CONTROL SYSTEMS

OPERATION OVERVIEW

ACTIVATING THE PLC

FUNCTION KEY DESCRIPTIONS

AUTO / MAN MODE

MANUAL MODE FUNCTION KEY DESCRIPTIONS

SINGLE PART CYCLE OPERATION

Step-by-step guide to cutting a single piece to a desired length.

KERF CORRECTION

AUTOMATIC OPERATION

Overview of automatic mode and preparation for jobs.

PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE

Steps to program and start jobs in automatic mode.

WORKING WITH A QUEUE

SHUTTLE EMERGENCY STOP

Location and function of the second emergency stop button on the shuttle.

HYDRAULIC FEED CONTROL

CUTTING PARAMETERS CHART

Guide to determining effective material width for optimal cutting.

STEP 1: DETERMINE EFFECTIVE MATERIAL WIDTH - W (inches) or (mm)

How to measure or estimate the effective width of material for cutting.

STEP 2: SET FEED FORCE LIMIT

How to set the maximum feed force based on material width.

STEP 3: DETERMINE OPTIMUM BLADE PITCH - TEETH PER INCH (T.P.I.)

How to select the correct blade pitch based on material width.

STEP 4: DETERMINE OPTIMUM BLADE SPEED, V (ft/min) (m/min)

How to determine the optimal blade speed using material width and hardness.

STEP 5: DETERMINE FEED RATE SETTING, FR (in/min) (mm/min).

How to set the feed rate based on blade speed and pitch.

FEED RATE, continued

ADDITIONAL CUTTING SETUP EXAMPLES

ADDITIONAL CUTTING SETUP EXAMPLES, continued

COOLANT FLOW

HEAD UP and DOWN LIMIT SETTING

SECTION 3 – MAINTENANCE

SAFETY DURING MAINTENANCE AND TROUBLESHOOTING

Procedures for safe maintenance and troubleshooting.

LOCK OUT PROCEDURE

Step-by-step instructions for safely locking out the machine.

RESTORING MACHINE TO USE

Steps for safely returning the machine to operation after maintenance.

BLADE CHANGE MODE PROCEDURE

Safety procedure for changing the bandsaw blade.

BLADE REMOVAL

Step-by-step instructions for safely removing the bandsaw blade.

BLADE INSTALLATION

Step-by-step instructions for safely installing a new bandsaw blade.

BLADE BRUSH ADJUSTMENT

BLADE TRACKING ADJUSTMENT

IDLER WHEEL TRACKING

DRIVE WHEEL TRACKING

GEARBOX LUBRICATION (H-18ASV WITH A503 GEARBOX, H-22ASV WITH A603 GEARBOX)

OUTPUT SHAFT LUBRICATION

CAM FOLLOWER ADJUSTMENT

SECTION 8 - SPECIFICATIONS

H-18 ASV BANDSAW SPECIFICATIONS

Technical specifications for the H-18 ASV bandsaw model.

H-22 ASV BANDSAW SPECIFICATIONS

Technical specifications for the H-22 ASV bandsaw model.

SECTION 9 - WARRANTY

WARRANTY