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TABLE OF CONTENTS
SECTION 0 - SAFETY INSTRUCTIONS
SUMMARY .......................................................................................................................................0.1
BASIC RULES ..................................................................................................................................0.3
RESPONSIBILITIES OF THE OWNER ............................................................................................0.3
RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL ...........................0.4
SAFETY HAZARD LABELS .............................................................................................................0.6
SECTION 1 - INSTALLATION
SAFETY PRECAUTIONS .................................................................................................................1.1
LIFTING INSTRUCTIONS ................................................................................................................1.2
FOUNDATION, LEVELLING AND ANCHORING .............................................................................1.3
WIRING CONNECTIONS .................................................................................................................1.3
EARTH GROUNDING PROCEDURE ..............................................................................................1.4
HYDRAULIC OIL AND CUTTING FLUID .........................................................................................1.4
SECTION 2 - OPERATING INSTRUCTIONS
BLADE BASICS................................................................................................................................2.1
VARIABLE SPEED CONTROL.........................................................................................................2.1
THE CONTROL PANEL ...................................................................................................................2.1
MANUAL OPERATION .....................................................................................................................2.1
PLC 100 CONTROL SYSTEMS .......................................................................................................2.4
OPERATION OVERVIEW ................................................................................................................2.4
FUNCTION KEY DESCRIPTIONS ...................................................................................................2.5
MANUAL MODE FUNCTION KEY DESCRIPTIONS .......................................................................2.5
SINGLE PART CYCLE OPERATION ...............................................................................................2.6
KERF CORRECTION .......................................................................................................................2.6
AUTOMATIC OPERATION ...............................................................................................................2.7
SHUTTLE EMERGENCY STOP ......................................................................................................2.9
HYDRAULIC FEED CONTROL ........................................................................................................2.9
CUTTING PARAMETERS CHART ..................................................................................................2.10
ADDITIONAL CONTROLS ..............................................................................................................2.16
COOLANT FLOW ............................................................................................................................2.16
HEAD UP and DOWN LIMIT SETTING ..........................................................................................2.17
VARIABLE VISE PRESSURE (OPTION) .......................................................................................2.17
BUNDLING OPERATION (OPTION) ..............................................................................................2.18
SECTION 3 – MAINTENANCE
SAFETY DURING MAINTENANCE AND TROUBLESHOOTING ....................................................3.1
LOCK OUT PROCEDURE ...............................................................................................................3.1
BLADE CHANGE MODE PROCEDURE ..........................................................................................3.2
BLADE REMOVAL............................................................................................................................3.3
BLADE INSTALLATION ....................................................................................................................3.3
BLADE BRUSH ADJUSTMENT .......................................................................................................3.4
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