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Hyd-Mech V18APC - User Manual

Hyd-Mech V18APC
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1
THANK YOU,
On behalf of everyone at HYD·MECH Group Limited, we would like to thank and congratulate you on your decision to
purchase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the e󰀩ciency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to
familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this
manual. Please keep this instruction manual for future reference in a known location and easily accessible to all users of
the device.
HYD·MECH o󰀨ers a great variety of options, components, and features for its various models. Therefore, some of the
equipment described in this manual (various illustrations and drawings) may not be applicable to your particular machine.
The information and specications provided in this manual were accurate at the time of printing. HYD·MECH reserves the
right to discontinue or change specications or design at any time without notice and without incurring any obligation.
Thank you.
Hyd·Mech Group Limited
P.O. Box 1659, 1079 Parkinson Road
Woodstock, Ontario, N4S 0A9
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
Printed MAY 2019
V18APC
393401

Table of Contents

Questions and Answers

  • J
    Jennifer MorrisAug 19, 2025
    What to do if my Hyd-Mech Saw will not start?
    • E
      Elizabeth LynchAug 19, 2025
      If your Hyd-Mech Saw won't start, it could be due to a tripped motor overload. Try depressing the Blade Motor Overload Reset Button. It may also be that the control circuit has blown. In that case, replace the fuse with an 8 AMP 250V AG type. Note that repeated fuse blow-outs indicate an internal wiring fault. Another potential cause is that the safety interlock switch is not closed. Make sure that all switches are closed and operating properly.
  • B
    Bradley MurilloAug 21, 2025
    Why is my Hyd-Mech Saw cutting out of square?
    • J
      johnellisAug 21, 2025
      If your Hyd-Mech Saw is cutting out of square, it could be due to a worn blade. Try changing the blade and check the alignment with the new blade. Alternatively, the blade guide might be worn or not adjusted properly. In this case, replace the worn guide or adjust the guide until the blade is cutting square.
  • L
    Linda CortezAug 23, 2025
    What to do if hydraulics run but blade will not start on my Hyd-Mech Saw?
    • C
      Christian SmithAug 23, 2025
      If the hydraulics run but the blade won't start on your Hyd-Mech Saw, check for a red fault light at the VFD. If present, interrupt the main supply to the machine for two to three minutes. If the red fault light on the VFD is not on, check the blade motor line fuses.
  • R
    Raymond MoralesAug 26, 2025
    Why does the blade come off wheels on my Hyd-Mech Saw?
    • D
      Dr. Joel McdanielAug 26, 2025
      If the blade of your Hyd-Mech Saw comes off the wheels, it might be because the blade tension is insufficient. Check the system pressure, as blade tension is determined by it. (For an extended head, check if the blade tension gauge reads 650 psi). Another reason could be that the blade tracking is out of adjustment. Have the tracking set to the blade specification.
  • J
    Joseph VincentAug 28, 2025
    Why does the blade stall while cutting on my Hyd-Mech Saw?
    • J
      Jordan WhiteAug 28, 2025
      If your Hyd-Mech Saw blade stalls while cutting, insufficient blade tension could be the cause. Check the system pressure, as blade tension is determined by it. (For an extended head, check if the blade tension gauge reads 650 psi). Another possible cause is excessive feed force. Try reducing the Feed Force pressure and attempt the cut again.
  • S
    Stephanie GatesAug 30, 2025
    How to fix excessive blade vibration on my Hyd-Mech Saw?
    • L
      Lauren SmithAug 30, 2025
      If your Hyd-Mech Saw blade vibrates excessively, it may be due to insufficient blade tension. Blade tension is determined by system pressure, so check that. (If you have an extended head, check if the blade tension gauge reads 650 psi). Alternatively, the blade speed may be excessive; reduce it to eliminate vibration. Lastly, the guide arms might be too far apart. Adjust the distance between the guide arms to the minimum.
  • O
    obrownSep 1, 2025
    What causes excessive blade breakage on my Hyd-Mech Saw?
    • A
      Anthony RossSep 2, 2025
      If you're experiencing excessive blade breakage with your Hyd-Mech Saw, it could be due to an excessive feed rate. Try reducing the feed rate and check the system pressure. Also, excessive blade tension can cause this issue. Check the blade tension, as it is determined by system pressure.
  • F
    fhenrySep 4, 2025
    What causes tooth strippage on my Hyd-Mech Saw?
    • R
      Rachel ThompsonSep 4, 2025
      If you experience tooth strippage on your Hyd-Mech Saw, it could be because the blade pitch is too fine. Select a blade with a coarser pitch for cutting. Another cause might be that the blade brush is not cleaning properly; replace or adjust the blade brush. Also, excessive feed rate or force can cause tooth strippage. Reduce the feed rate and check calculations for the rate, and reduce the feed force pressure maximum setting.
  • G
    Greg HaneySep 6, 2025
    How to troubleshoot no coolant flow in my Hyd-Mech Saw?
    • R
      Raymond HumphreySep 6, 2025
      If there is no coolant flow in your Hyd-Mech Saw, the coolant reservoir may be low or empty. Add coolant to the reservoir and check for leaks. A blocked coolant line could also be the issue; use compressed air to blow the obstruction out of the line. Finally, the coolant pump may not be operating. Check the pump output and replace it if necessary.
  • K
    Karen WillisSep 8, 2025
    Why will the head not advance on my Hyd-Mech Saw?
    • S
      Steven SmallSep 8, 2025
      If the head of your Hyd-Mech Saw will not advance, the feed rate valve may be closed (pointer is at “0”). Turn the Feed Rate Knob counterclockwise to open it. Alternatively, the Feed Force limit may be too low. Increase the Feed Force limit to at least 100 PSI. Lastly, the pointer may be out of adjustment. Loosen the pointer lock nut, turn the knob clockwise to “0”, and tighten the lock nut.

Summary

SECTION 0 - SAFETY INSTRUCTIONS

SUMMARY OF SAFETY GUIDELINES

Overview of safety guidelines and responsibilities for machine operation and maintenance.

BASIC OPERATING RULES

Fundamental guidelines for machine use, including intended use and exclusion of misuse.

OWNER RESPONSIBILITIES

Duties of the owner regarding machine accessibility, personnel qualification, and work organization.

OPERATOR & MAINTENANCE RESPONSIBILITIES

Responsibilities for safety equipment, damage reporting, safe operation, and hazard label adherence.

SAFETY HAZARD LABELS AND WARNINGS

Explains the importance and location of safety hazard labels and warnings on the machine.

SECTION 1 - INSTALLATION

SAFETY PRECAUTIONS DURING INSTALLATION

Essential safety measures to be observed during installation, operation, and repair.

MACHINE HANDLING AND POSITIONING

Guidelines for lifting, shipping, and levelling the V18 APC bandsaw machine.

BASE AND GUARD INSTALLATION PROCEDURES

Steps for installing the infeed base and shuttle guards after removing head restraints.

SYSTEM CONNECTIONS AND CHECKS

Procedures for hydraulic oil, cutting fluid, wiring, blade tension, and earth grounding before start-up.

SECTION 2 - OPERATING INSTRUCTIONS

PLC 500 CONTROL SYSTEM OVERVIEW

Introduction to the PLC control system, its interface, and operating modes.

PUSH BUTTON AND CONTROL DESCRIPTIONS

Detailed explanation of all manual and auto mode control buttons and their functions.

MACHINE START UP PROCEDURE

Steps to safely start the machine, including E-stop reset and hydraulic system activation.

MANUAL MODE OPERATION AND SETTINGS

Guide to operating in manual mode, including angle programming and kerf correction.

AUTOMATIC OPERATION AND JOB PROGRAMMING

Procedures for setting up and running jobs in automatic mode, including queues.

HYDRAULIC FEED CONTROL AND CUTTING PARAMETERS

Operation of feed controls and guide to determining optimal cutting parameters.

ADDITIONAL CUTTING EXAMPLES AND SETUP

Practical examples illustrating setup procedures for different materials and conditions.

COOLANT FLOW, LIMITS, AND BRAKES

Proper coolant application, head limit adjustment, chip conveyor, and head swing brake.

SECTION 3 - MAINTENANCE AND TROUBLE SHOOTING

LOCK-OUT AND BLADE CHANGE PROCEDURES

Safety lockout procedures and detailed steps for safely changing the bandsaw blade.

BLADE TRACKING AND WHEEL ADJUSTMENTS

Procedures for adjusting blade tracking, drive wheel, and idler wheel for optimal performance.

HEAD LIMIT, LUBRICATION, AND BRUSH ADJUSTMENT

Setting head limit, routine lubrication, gearbox oil, and blade brush adjustment.

HYDRAULIC MAINTENANCE AND TROUBLESHOOTING

Routine hydraulic maintenance and solutions for common electrical/cutting issues.

SECTION 4 - ELECTRICAL

ELECTRICAL PANEL COMPONENTS AND TAGGING

Identification of terminal blocks (TB1-TB6), device tags (DT), and page/row numbering system.

SECTION 5 - HYDRAULIC SYSTEM

HYDRAULIC PARTS LIST AND SCHEMATICS

Comprehensive list of hydraulic parts and reference to system schematics on CD.

SECTION 6 - MECHANICAL ASSEMBLIES

MECHANICAL ASSEMBLY DRAWINGS AND PARTS LIST

Reference to assembly drawings and parts lists available on the attached CD.

SECTION 7 - OPTIONS

OPTIONAL ASSEMBLY DRAWINGS REFERENCE

Reference to assembly drawings for optional equipment on the attached CD.

SECTION 8 - SPECIFICATIONS

V18 APC TECHNICAL SPECIFICATIONS

Technical specifications for the V18APC bandsaw, including capacity, dimensions, and performance.

V18 APC LAYOUT DRAWINGS

Dimensional layout and configuration drawings for left-hand and right-hand canted head models.

SECTION 9 - WARRANTY

WARRANTY TERMS AND CONDITIONS

Information regarding the manufacturer's warranty terms, coverage, and limitations.

Hyd-Mech V18APC Specifications

General IconGeneral
ModelV18APC
CategorySaw
ManufacturerHyd-Mech
TypeAutomatic Band Saw
Cutting Capacity Round18"
Maximum Cutting Capacity (Round)18"
Motor Power3 HP
Feed SystemHydraulic
Maximum Cutting Capacity (Rectangular)18" x 18"
Blade Diameter1"
Blade Size1"
Control SystemProgrammable
Cutting Capacity Rectangle (W x H)18" x 18" (457 x 457 mm)
Blade SpeedVariable, 50-350 fpm (15-107 m/min)

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