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Hyd-Mech V18APC User Manual

Hyd-Mech V18APC
73 pages
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1
THANK YOU,
On behalf of everyone at HYD·MECH Group Limited, we would like to thank and congratulate you on your decision to
purchase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the e󰀩ciency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to
familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this
manual. Please keep this instruction manual for future reference in a known location and easily accessible to all users of
the device.
HYD·MECH o󰀨ers a great variety of options, components, and features for its various models. Therefore, some of the
equipment described in this manual (various illustrations and drawings) may not be applicable to your particular machine.
The information and specications provided in this manual were accurate at the time of printing. HYD·MECH reserves the
right to discontinue or change specications or design at any time without notice and without incurring any obligation.
Thank you.
Hyd·Mech Group Limited
P.O. Box 1659, 1079 Parkinson Road
Woodstock, Ontario, N4S 0A9
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
Printed MAY 2019
V18APC
393401

Table of Contents

Questions and Answers:

Hyd-Mech V18APC Specifications

General IconGeneral
ModelV18APC
CategorySaw
ManufacturerHyd-Mech
TypeAutomatic Band Saw
Cutting Capacity Round18"
Maximum Cutting Capacity (Round)18"
Motor Power3 HP
Feed SystemHydraulic
Maximum Cutting Capacity (Rectangular)18" x 18"
Blade Diameter1"
Blade Size1"
Control SystemProgrammable
Cutting Capacity Rectangle (W x H)18" x 18" (457 x 457 mm)
Blade SpeedVariable, 50-350 fpm (15-107 m/min)

Summary

SECTION 0 - SAFETY INSTRUCTIONS

SUMMARY OF SAFETY GUIDELINES

Overview of safety guidelines and responsibilities for machine operation and maintenance.

BASIC OPERATING RULES

Fundamental guidelines for machine use, including intended use and exclusion of misuse.

OWNER RESPONSIBILITIES

Duties of the owner regarding machine accessibility, personnel qualification, and work organization.

OPERATOR & MAINTENANCE RESPONSIBILITIES

Responsibilities for safety equipment, damage reporting, safe operation, and hazard label adherence.

SAFETY HAZARD LABELS AND WARNINGS

Explains the importance and location of safety hazard labels and warnings on the machine.

SECTION 1 - INSTALLATION

SAFETY PRECAUTIONS DURING INSTALLATION

Essential safety measures to be observed during installation, operation, and repair.

MACHINE HANDLING AND POSITIONING

Guidelines for lifting, shipping, and levelling the V18 APC bandsaw machine.

BASE AND GUARD INSTALLATION PROCEDURES

Steps for installing the infeed base and shuttle guards after removing head restraints.

SYSTEM CONNECTIONS AND CHECKS

Procedures for hydraulic oil, cutting fluid, wiring, blade tension, and earth grounding before start-up.

SECTION 2 - OPERATING INSTRUCTIONS

PLC 500 CONTROL SYSTEM OVERVIEW

Introduction to the PLC control system, its interface, and operating modes.

PUSH BUTTON AND CONTROL DESCRIPTIONS

Detailed explanation of all manual and auto mode control buttons and their functions.

MACHINE START UP PROCEDURE

Steps to safely start the machine, including E-stop reset and hydraulic system activation.

MANUAL MODE OPERATION AND SETTINGS

Guide to operating in manual mode, including angle programming and kerf correction.

AUTOMATIC OPERATION AND JOB PROGRAMMING

Procedures for setting up and running jobs in automatic mode, including queues.

HYDRAULIC FEED CONTROL AND CUTTING PARAMETERS

Operation of feed controls and guide to determining optimal cutting parameters.

ADDITIONAL CUTTING EXAMPLES AND SETUP

Practical examples illustrating setup procedures for different materials and conditions.

COOLANT FLOW, LIMITS, AND BRAKES

Proper coolant application, head limit adjustment, chip conveyor, and head swing brake.

SECTION 3 - MAINTENANCE AND TROUBLE SHOOTING

LOCK-OUT AND BLADE CHANGE PROCEDURES

Safety lockout procedures and detailed steps for safely changing the bandsaw blade.

BLADE TRACKING AND WHEEL ADJUSTMENTS

Procedures for adjusting blade tracking, drive wheel, and idler wheel for optimal performance.

HEAD LIMIT, LUBRICATION, AND BRUSH ADJUSTMENT

Setting head limit, routine lubrication, gearbox oil, and blade brush adjustment.

HYDRAULIC MAINTENANCE AND TROUBLESHOOTING

Routine hydraulic maintenance and solutions for common electrical/cutting issues.

SECTION 4 - ELECTRICAL

ELECTRICAL PANEL COMPONENTS AND TAGGING

Identification of terminal blocks (TB1-TB6), device tags (DT), and page/row numbering system.

SECTION 5 - HYDRAULIC SYSTEM

HYDRAULIC PARTS LIST AND SCHEMATICS

Comprehensive list of hydraulic parts and reference to system schematics on CD.

SECTION 6 - MECHANICAL ASSEMBLIES

MECHANICAL ASSEMBLY DRAWINGS AND PARTS LIST

Reference to assembly drawings and parts lists available on the attached CD.

SECTION 7 - OPTIONS

OPTIONAL ASSEMBLY DRAWINGS REFERENCE

Reference to assembly drawings for optional equipment on the attached CD.

SECTION 8 - SPECIFICATIONS

V18APC TECHNICAL SPECIFICATIONS

Technical specifications for the V18APC bandsaw, including capacity, dimensions, and performance.

V18APC LAYOUT DRAWINGS

Dimensional layout and configuration drawings for left-hand and right-hand canted head models.

SECTION 9 - WARRANTY

WARRANTY TERMS AND CONDITIONS

Information regarding the manufacturer's warranty terms, coverage, and limitations.

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