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Hyd-Mech VW-18 User Manual

Hyd-Mech VW-18
61 pages
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THANK YOU,
On behalf of everyone at HYD
.
MECH, I would like to thank and congratulate you on your decision to purchase a
HYD
.
MECH band saw.
Your new machine is now ready to play a key role in increasing the efciency of your operation, helping you to reduce cut-
ting costs while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD
.
MECH band saw, please take the time to famil-
iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual.
We sincerely appreciate the condence you have demonstrated in purchasing our product and look forward to building a
long and mutually benecial relationship.
Thank-you.
HYD
.
MECH GROUP LIMITED
P.O. BOX 1030, 1079 Parkinson Road
Woodstock, Ontario Canada, N4S 8A4
Phone: (519) 539-6341
Service 1-877-237-0914
Sales 1-877-276-SAWS(7297)
Fax (519) 539-5126
e-mail, info@hydmech.com
VW-18
REV M
395430

Table of Contents

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Hyd-Mech VW-18 Specifications

General IconGeneral
ModelVW-18
Capacity Round (inches)18
Blade Size (inches)1
CategoryVertical Band Saw
Blade Length162 inches
Blade Width Range1/2" - 1"
Throat Capacity18 inches
Motor (HP)2 HP

Summary

SECTION 0 - SAFETY INSTRUCTIONS

SUMMARY

Summary of the Safety Section for quick reference and memory aid.

Mandatory Information

Information operators and maintenance personnel must read and understand.

Signatures

Area for personnel to sign, confirming they have read and understood mandatory information.

Basic Rules

Fundamental rules for safe machine operation and usage compliance.

Owner Responsibilities

Owner's duties including manual accessibility, personnel training, and machine upkeep.

Operator & Maintenance Responsibilities

Responsibilities for safety equipment, fault reporting, hazard labels, PPE, and work area cleanliness.

FOREWORD

Mandatory Information

All persons operating the machine must read and understand specific manual sections.

Installation & Maintenance Personnel

Personnel must read and understand all sections of the manual for installation/maintenance.

Language Considerations

Non-native English speakers require thorough instruction for understanding the manual.

Signatures

Operator Sign-off

Operators must sign to confirm reading and understanding of Safety and Operating Instructions.

Installation & Maintenance Sign-off

Personnel must sign to confirm reading and understanding of the entire Operation and Maintenance Manual.

BASIC RULES

Intended Use

Defines the machine's designed purpose and adherence to safety standards.

Exclusion of Misuse

Lists examples of improper usage, such as hazardous materials or exceeding capacity.

Liability Statement

States Hyd-Mech's non-liability for damages due to operator errors or non-compliance.

Responsibilities of the Owner

Work Organization

Manual accessibility, adherence to regulations, and personnel instruction on safety and hazards.

Personnel Qualification

Ensuring work is performed only by reliable and appropriately trained individuals.

Operator Training

Mandatory training on correct use, safety equipment, dangers, and safety precautions.

Defining Responsibilities

Clearly defining roles, authorizing refusal of unsafe instructions, and supervision of trainees.

Machine & Workplace Condition

Ensuring good working order, adequate lighting, clean area, and sufficient clearance.

Responsibilities of Operator and Maintenance Personnel

Safety Equipment Checks

Checking functioning of safety equipment at start of shift, after maintenance, and after shutdowns.

Emergency Stop Button (E-Stops)

Awareness of E-stop locations and ensuring access is not blocked.

Reporting Damage

Reporting damage, malfunctions, or irregularities and taking appropriate shutdown steps.

Safe Operation Practices

Operating with good working order, protective equipment, safe distance, and proper stock support.

Fault Remediation

Switching off and lock-out procedures for remedying any faults.

Safety Hazard Labels

Observing and maintaining legibility of safety hazard and instructional labels.

Personal Protective Equipment (PPE)

Prohibiting loose clothing, jewelry; mandating PPE like safety glasses and boots.

SECTION 1 - INSTALLATION

Safety Considerations

General safety precautions during installation, operation, and repair of the bandsaw machine.

Before Start-Up Checks

Earth Grounding Procedure

Step-by-step procedure for installing and verifying the earth grounding system for safety.

SECTION 2 - OPERATING INSTRUCTIONS

Blade Basics

Information on bandsaw blade technology, break-in procedures, and factors for long blade life.

Variable Speed Control

How to adjust the blade speed using the control dial while the blade is running.

Start-Up Procedure

Procedure for starting the saw, emphasizing familiarization with controls and initial settings.

SECTION 3 - MAINTENANCE & TROUBLE SHOOTING

Lock-Out Purpose

Purpose and procedure for locking out machines to prevent unexpected start-up during maintenance.

Lock Out Procedure

Step-by-step guide for safely shutting down and locking out the machine for maintenance.

Blade Changing Procedure

Detailed procedure for safely changing the bandsaw blade, including safety precautions.

SECTION 4 - ELECTRICAL

General Information

Information on machine power supply voltage and required autotransformer for changes.

Initial Start-Up

Checking phase order correctness during initial hook-up to prevent damage.

SECTION 5 - HYDRAULICS

VW18 Hydraulic Parts List

List of part numbers for various hydraulic components used in the VW-18 bandsaw.

Parker Components

List of hydraulic components manufactured by Parker, with part numbers and descriptions.

Bosch Rexroth Components

List of hydraulic components manufactured by Bosch Rexroth, with part numbers and descriptions.

SECTION 6 - MECHANICAL ASSEMBLIES

SECTION 7 - OPTIONS

SECTION 8 - SPECIFICATIONS LIST

VW-18 Specifications List

Detailed technical specifications for the VW-18 bandsaw machine.

VW-18 Layout

Overview of the machine's layout with key dimensions indicated.

SECTION 9 - WARRANTY

Warranty Terms

Details the warranty period, coverage, obligations, and exclusions for the bandsaw.

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