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Hyster J40-65Z User Manual

Hyster J40-65Z
21 pages
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PERIODIC
MAINTENANC
E
J40-65Z [B4
16]
P
ART NO. 1616867 8000 SRM 1226
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Hyster J40-65Z Specifications

General IconGeneral
BrandHyster
ModelJ40-65Z
CategoryForklifts
LanguageEnglish

Summary

General Lift Truck Information

Moving a Disabled Lift Truck

Provides instructions and safety precautions for towing a disabled lift truck.

Serial Number Location

Explains the location of the lift truck's serial number.

Placing Lift Truck on Blocks

Details procedures for safely placing a lift truck on blocks for maintenance.

Raising Drive Tires

Steps to raise the drive tires of the lift truck using blocks and jacks.

Maintenance Schedule Overview

Raising Steering Tires

Instructions for safely raising the steering tires of the lift truck.

Daily Maintenance Procedures

Pre-Operation Checks (Key Switch OFF)

Outlines daily checks to perform on the lift truck with the key switch turned off.

Tire and Wheel Inspection

Instructions for inspecting tire pressure, damage, and wheel condition.

Fork Inspection

Detailed inspection steps for fork condition, including cracks, wear, and alignment.

Mast, Carriage, Hoses, and Chains Inspection

Inspects mast channels, rollers, lift chains, hoses, and load backrest for damage.

Safety Label Verification

Verifies that all safety labels are correctly installed and readable on the lift truck.

Steering Column Latch Check

Checks the proper operation of the steering column latch mechanism.

Operator Restraint System Checks

Inspects seat belt, restraints, seat, and hood latch for proper function and condition.

ELR Seat Belt Function Test

Tests the seat belt's emergency locking mechanism for proper retraction and locking.

Seat Rail Security Check

Ensures seat rails and their latches are secure and move freely when unlocked.

Battery Restraint System Operation

Verifies the battery restraint and hood latch mechanisms operate correctly before use.

Battery Inspection and Care

Instructions for inspecting the battery, checking electrolyte levels, and ensuring proper charge.

Hydraulic System Inspection

Inspects the hydraulic system for leaks, oil level, and loose components, with safety warnings.

Post-Start Checks (Key Switch ON)

Outlines daily checks to perform on the lift truck with the key switch turned on.

Horn, Lights, and Alarm Test

Checks the functionality of the horn, headlights, strobe light, and backup alarm.

Steering System Operation

Verifies the smooth operation and control of the lift truck's steering system.

Service Brake System Check

Inspects the brake system, checks brake pedal feel, and ensures equal braking force.

Parking Brake Adjustment

Details the adjustment procedure for the parking brake to ensure it holds the load.

Hydraulic Control Lever Operation

Checks the operation and lubrication of hydraulic control levers for mast and attachment.

Direction and Speed Pedal Operation

Verifies the operation and lubrication of direction and speed control pedals.

Lift System Operational Test

Tests mast and carriage movement for smoothness, sequence, and proper lowering.

Oil Leak Inspection

Visually inspects hydraulic, steering, brake, and differential systems for any oil leaks.

Seat Switch Functionality

Checks the seat switch for proper operator presence detection and safety cut-off function.

Initial Service After 100 Hours

Hydraulic Oil Filter Replacement

Details the process for changing the hydraulic oil filter after the initial 100 hours of operation.

Removing the Hydraulic Filter

Provides step-by-step instructions for removing the hydraulic filter assembly.

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