Hyster J1.60-2.00XMT User Manual

MAST
REPAIRS
H/S/1.50-1.
75XM (H/S/25-35XM) [D001, C010, D010, E001];
E1.50-1.75
XM (E25-35XM, E25-35XM
2
) [D114];
H/S/2.00XMS
(H/S/40XMS) [D001, C010, D010, E001];
E2.00XMS (E4
0XMS, E40XM
2
S) [D114];
H/S/2.00-3.
20XM (H/S/40-65XM) [D177, D187];
E2.00-3.20X
M (E40-65XM, E40-65XM
2
) [F108];
J2.00-3.20X
M (J40-60XM, J40-60XM
2
) [A216];
J2.00-3.20X
M (J40-60Z) [A416];
S/J2.00-3.0
0XL With Mast S/N C507, C508, C509, C562, C563, and C564
(S/E/J40-60
XL) [A187, B187, C187, C108, B168];
J1.60-2.00XM
T (J30-40XMT) [C160, F160];
H2.00-3.20XM
(H45-65XM) [H177]; J30-40XMT
2
[H160];
E1.50-2.00XM
(E25-35Z, E40ZS) [E114];
E2.00-3.20XM
(E40-65Z) [G108]; J1.60-2.00XMT (J30-40ZT) [J160]
PART NO. 897507 4000 SRM 522

Hyster J1.60-2.00XMT Specifications

General

Brand	Hyster
Model	J1.60-2.00XMT
Category	Forklifts
Language	English

Summary

General

Safety Procedures When Working Near Mast

Procedures for inspecting or working near the mast, including safety precautions.

Mast Repair

REMOVE

TWO-STAGE LFL AND TWO-STAGE FFL MASTS, DISASSEMBLE

THREE-STAGE FFL MAST, Disassemble

THREE-STAGE FFL MAST, ASSEMBLE

TWO-STAGE LFL AND TWO-STAGE FFL MAST, ASSEMBLE

Header Hose Arrangements

TWO-STAGE LFL MAST, NEW HOSE INSTALL

Installing new header hoses on a two-stage LFL mast, including measurement and routing.

TWO-STAGE LFL MAST, ADJUST HOSES AFTER INSTALLATION

Adjusting header hose tension and alignment on a two-stage LFL mast after installation.

TWO-STAGE FFL MAST, NEW HOSE INSTALL

Installing new header hoses on a two-stage FFL mast, with detailed measurement and routing.

THREE-STAGE FFL MAST, NEW HOSE INSTALL

Installing new header hoses on a three-stage FFL mast, including measurements and routing.

THREE-STAGE FFL MAST, ADJUST HOSES AFTER INSTALL

Adjusting header hose tension and alignment on a three-stage FFL mast after installation.

Lift and Tilt System Leak Check

LIFT CYLINDERS LEAK CHECK

Procedures to check for internal and external leaks in lift cylinders.

TILT CYLINDERS LEAK CHECK

Procedures to check for leaks in tilt cylinders and the hydraulic system.

Lift Chains Adjustment

Lift Chains Adjustment

Mast Adjustment

Mast Adjustment

Carriage Adjustment

Carriage Adjustment

Troubleshooting

Troubleshooting

Common problems with mast and cylinder movement, and their solutions.