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HYTROL HSS - User Manual

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Installation
and
Maintenance
Manual
with Safety Information
and Parts List
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
Manual
de Instalación
y
Mantenimiento
con Información sobre Seguridad
y Lista de Refacciones
LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS
IMPORTANT!
DO NOT DESTROY
¡IMPORTANTE!
NO DESTRUIR
HYTROL | Jonesboro, Arkansas
COPYRIGHT © 1947-2021 PENDING–HYTROL CONVEYOR CO., INC.
Effective March 2021
Bulletin #697
Model HSS

Questions and Answers

Summary

Introduction

Receiving and Uncrating

Check received items against bill of lading and examine for damage. Move crates to installation area.

How to Order Replacement Parts

Contact dealer or nearest Integration Partner. Provide model/serial number and description.

Safety Information

Installation Safety Precautions

Follow guarding, clearance, and signaling rules during installation to prevent hazards.

Operation Safety Precautions

Ensure only trained personnel operate, areas are clear, no unauthorized riding, and proper stopping devices are used.

Maintenance Safety Precautions

All maintenance by qualified personnel. Lockout/tagout procedures and safety guards must be in place.

Installation

Conveyor Installation

Steps to assemble conveyor beds, attach supports, adjust elevation, and tighten hardware.

Electrical Equipment

Electrical controls and wiring must be installed by a qualified electrician conforming to codes.

Belt Installation

Procedures for threading the belt, inserting the lacing pin, adjusting tension, and tracking.

Take Up

Instructions for adjusting belt tension by tightening or loosening the take-up bolts.

Intermediate Section Assembly Installation

Details on how to assemble intermediate sections, including cutting excess rail and attaching guards.

Torque Arm

Steps for mounting the torque arm to the gearmotor, adjusting its position, and securing it.

Gearmotor Mounting Options

Overview of mounting options for different gearmotor brands like KT/SEW, NORD, Sumitomo.

Gearbox Positions

Procedure to change gearbox position by unbolting and rotating the gearbox.

Operation

Conveyor Start-Up

Check for foreign objects, turn on conveyor, and verify motors and moving parts are working.

Maintenance

Belt Tracking

How to track the conveyor belt by adjusting pulleys and idlers to ensure proper alignment.

Troubleshooting

Common drive and belt tracking issues with causes and solutions.

Replacement Parts

Common HSS Unit BOM

Bill of Materials (BOM) for the common HSS unit, listing part numbers and descriptions.

Tail Assembly

Exploded view and parts list for the tail assembly.

Intermediate Section Assembly

Exploded view and parts list for the intermediate section assembly.

Bed Guage Identification

Information on identifying bed gauge based on width, length, and type (Square, Round, Diamond).

Center Drive Assembly

Exploded view and parts list for the center drive assembly.

End Drive Assembly

Exploded view and parts list for the end drive assembly.

Planned Maintenance Checklist

Motor Maintenance

Suggested actions for motor maintenance like checking noise, temperature, and mounting bolts.

Reducer Maintenance

Suggested actions for reducer maintenance, including checking noise, temperature, and oil level.

Bearings (Pulleys & Rollers) Maintenance

Suggested actions for bearings, pulleys, and rollers maintenance like checking noise and mounting bolts.

Structural Maintenance

General check for structural integrity, tightening loose bolts and set screws.

Bearing Set Screw Torque

Table detailing bearing set screw torque values for different brands and sizes.

Summary

Introduction

Receiving and Uncrating

Check received items against bill of lading and examine for damage. Move crates to installation area.

How to Order Replacement Parts

Contact dealer or nearest Integration Partner. Provide model/serial number and description.

Safety Information

Installation Safety Precautions

Follow guarding, clearance, and signaling rules during installation to prevent hazards.

Operation Safety Precautions

Ensure only trained personnel operate, areas are clear, no unauthorized riding, and proper stopping devices are used.

Maintenance Safety Precautions

All maintenance by qualified personnel. Lockout/tagout procedures and safety guards must be in place.

Installation

Conveyor Installation

Steps to assemble conveyor beds, attach supports, adjust elevation, and tighten hardware.

Electrical Equipment

Electrical controls and wiring must be installed by a qualified electrician conforming to codes.

Belt Installation

Procedures for threading the belt, inserting the lacing pin, adjusting tension, and tracking.

Take Up

Instructions for adjusting belt tension by tightening or loosening the take-up bolts.

Intermediate Section Assembly Installation

Details on how to assemble intermediate sections, including cutting excess rail and attaching guards.

Torque Arm

Steps for mounting the torque arm to the gearmotor, adjusting its position, and securing it.

Gearmotor Mounting Options

Overview of mounting options for different gearmotor brands like KT/SEW, NORD, Sumitomo.

Gearbox Positions

Procedure to change gearbox position by unbolting and rotating the gearbox.

Operation

Conveyor Start-Up

Check for foreign objects, turn on conveyor, and verify motors and moving parts are working.

Maintenance

Belt Tracking

How to track the conveyor belt by adjusting pulleys and idlers to ensure proper alignment.

Troubleshooting

Common drive and belt tracking issues with causes and solutions.

Replacement Parts

Common HSS Unit BOM

Bill of Materials (BOM) for the common HSS unit, listing part numbers and descriptions.

Tail Assembly

Exploded view and parts list for the tail assembly.

Intermediate Section Assembly

Exploded view and parts list for the intermediate section assembly.

Bed Guage Identification

Information on identifying bed gauge based on width, length, and type (Square, Round, Diamond).

Center Drive Assembly

Exploded view and parts list for the center drive assembly.

End Drive Assembly

Exploded view and parts list for the end drive assembly.

Planned Maintenance Checklist

Motor Maintenance

Suggested actions for motor maintenance like checking noise, temperature, and mounting bolts.

Reducer Maintenance

Suggested actions for reducer maintenance, including checking noise, temperature, and oil level.

Bearings (Pulleys & Rollers) Maintenance

Suggested actions for bearings, pulleys, and rollers maintenance like checking noise and mounting bolts.

Structural Maintenance

General check for structural integrity, tightening loose bolts and set screws.

Bearing Set Screw Torque

Table detailing bearing set screw torque values for different brands and sizes.

HYTROL HSS Specifications

General IconGeneral
BrandHYTROL
ModelHSS
CategoryAccessories
LanguageEnglish

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