Hyundai 180D-9B User Manual

CONTENTS
CONTENTS
FOREWORD
FOREWORD
A message to hyundai lift truck operators ----------------------------------------------------------------------- 0-1
Introduction ------------------------------------------------------------------------------------------------------------------------ 0-2
How to use this manual ---------------------------------------------------------------------------------------------------- 0-3
EC regulation approved ----------------------------------------------------------------------------------------------------- 0-5
Safety labels ---------------------------------------------------------------------------------------------------------------------- 0-6
Guide (Direction, Serial number, Symbols) -------------------------------------------------------------------- 0-16
1. SAFETY HINTS
1. SAFETY HINTS
1. Daily inspection ------------------------------------------------------------------------------------------------------------- 1-1
2. Do's and don'ts -------------------------------------------------------------------------------------------------------------- 1-2
3. Seat belts ----------------------------------------------------------------------------------------------------------------------- 1-4
4. No riders ------------------------------------------------------------------------------------------------------------------------- 1-5
5. Pedestrians
-------------------------------------------------------------------------------------------------------------------- 1-6
6. Operator protection -------------------------------------------------------------------------------------------------------- 1-7
7. Fork safety ------------------------------------------------------------------------------------------------------------------- 1-8
8. Pinch points ---------------------------------------------------------------------------------------------------------------- 1-9
9. Travel ------------------------------------------------------------------------------------------------------------------------------- 1-10
10. Grades, ramps, slopes and inclines ----------------------------------------------------------------------------- 1-11
11. Tip over --------------------------------------------------------------------------------------------------------------------------- 1-12
12. Surface and capacity ----------------------------------------------------------------------------------------------------- 1-14
13. Parking
---------------------------------------------------------------------------------------------------------------------------- 1-15
14. Refueling ------------------------------------------------------------------------------------------------------------------------ 1-16
15. Step
--------------------------------------------------------------------------------------------------------------------------------- 1-17
16. Operator's safety rules -------------------------------------------------------------------------------------------------- 1-18
17. Side shift ------------------------------------------------------------------------------------------------------------------------- 1-19
2. OPERATING HAZARDS
2. OPERATING HAZARDS
1. Loose loads -------------------------------------------------------------------------------------------------------------------- 2-1
2. Long and wide loads ----------------------------------------------------------------------------------------------------- 2-2
3. Rear swing --------------------------------------------------------------------------------------------------------------------- 2-2
4. Low overhead clearance ----------------------------------------------------------------------------------------------- 2-3
5. Fast turns and high loads ---------------------------------------------------------------------------------------------- 2-3
6. Right angle stacking ------------------------------------------------------------------------------------------------------ 2-4
7. Chain slack --------------------------------------------------------------------------------------------------------------------- 2-4
8. Pallets and skids ------------------------------------------------------------------------------------------------------------ 2-5
9. Caution for electrical lines --------------------------------------------------------------------------------------------- 2-5

Hyundai 180D-9B Specifications

General

Model	180D-9B
Category	Forklifts
Type	Diesel Forklift
Power Source	Diesel
Transmission	Automatic
Tire Type	Pneumatic
Lift Height	3000 mm

Summary

Introduction to Hyundai Lift Trucks

Operator Daily Inspection

Emphasizes the critical role of daily pre-operation checks for safety and functionality.

Safety Labels and Identification

Mast Warning Label

Warns about working under raised forks and the need for block support.

Start Procedure Label

Provides step-by-step instructions for starting the engine.

Operator Safety Label

Provides essential safety rules for operators, including seat belt usage.

Accumulator Label

Warns about the high-pressure nitrogen gas and handling precautions.

Safety Hints for Lift Truck Operation

Daily Inspection Procedure

Details the process of inspecting the truck at the start of each shift.

Do's and Don'ts for Safe Operation

Provides a list of essential practices and prohibitions for safe truck operation.

Seat Belt Usage Instructions

Emphasizes the importance of wearing and checking seat belts for operator safety.

Operator Protection Guidelines

Recommends staying inside the cabin and keeping body parts within confines.

Fork Safety Precautions

Warns against walking under raised forks and using lift trucks for personnel lifting.

Pinch Point Hazards

Warns to keep hands and feet away from pinch points and not use the mast as a ladder.

Safe Travel Practices

Provides guidelines for safe truck travel, including load positioning and visibility.

Grades, Ramps, and Inclines Safety

Advises on safe operation on inclines, prohibiting turns on grades.

Tip Over Prevention and Response

Explains causes of tip overs and provides procedures for survival.

Operator Safety Rules and OPSS

Outlines operator safety rules and specifics of the Operator Presence Sensing System.

Operating Hazards and Precautions

Loose Loads Hazards

Warns about the dangers of handling loose or unbalanced loads.

Long and Wide Loads Handling

Advises on handling long or wide loads, emphasizing clearance and load rating.

Low Overhead Clearance Warning

Highlights the importance of checking overhead clearances to prevent collisions.

Fast Turns and High Loads Hazard

Electrical Lines Caution

Provides safety separation distances and precautions when operating near electrical lines.

Lifting Loads Safety

Side Shift Operation Hazards

Operator Maintenance and Care

Daily Safety Inspection Procedure

Outlines a comprehensive pre-operation inspection checklist for safety and functionality.

Fuel Safety Practices

Starting and Operating Procedures

Before Operating the Truck

Emphasizes reading the manual, training, and authorization before operation.

Pre-Operation Checks

Details required walk-around checks before starting the engine for safety.

Checks Before Starting Engine

Covers checks for fluid leaks, tire pressure, and critical component condition.

Seat Adjustment and Buckling

Starting from a Safe Condition

Lists prerequisites for starting the truck safely, ensuring proper positioning and checks.

Engine Starting and Stopping Procedures

Levers and Pedals Operation

Truck Traveling Operations

Safe Operating Practices

Outlines essential safety rules for visibility, operator protection, and load handling.

Load Handling Procedures

Details guidelines for safely handling loads, including lifting, adjusting, and stacking.

Shut Down Procedure

Emergency Starting and Towing Procedures

Towing a Disabled Truck

Step-by-step guide on safely towing a disabled lift truck.

Parking Brake Release Procedure

Using Battery Jumper Cables

Provides detailed safety instructions for jump-starting a truck using jumper cables.

Planned Maintenance and Lubrication Guide

Safe Maintenance Practices

Lists essential safety rules and precautions for performing maintenance.

Maintenance Instructions and Intervals

Planned Maintenance Intervals Schedule

Detailed Maintenance Chart

Performing Planned Maintenance Tasks

Service Instructions for Key Systems

Component Replacement and Checks

Troubleshooting Common Issues

Engine System Troubleshooting

Lists common engine problems, probable causes, and remedies.

Electrical System Troubleshooting

Covers common electrical issues, their causes, and solutions.

Torque Flow System Troubleshooting

Details troubleshooting steps for torque converter and transmission issues.

Steering System Troubleshooting

Addresses common steering problems, causes, and remedies.

Brake System Troubleshooting

Lists brake system issues, their probable causes, and corrective actions.

Hydraulic System Troubleshooting

Guides on resolving hydraulic system problems like slow operation or noise.

Mast and Fork Troubleshooting

Covers problems related to mast and fork operation, including noise and lifting issues.

Testing and Adjusting Procedures

Engine System Testing

Drive System Testing and Adjustment

Travel System Testing

Steering System Testing