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ICM Controls ICM325HNV - User Manual

ICM Controls ICM325HNV
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Installation, Operation & Application Guide
For more information on our complete range of American-made
products – plus wiring diagrams, troubleshooting tips and more,
visit us at www.icmcontrols.com
ICM325HNV
High Voltage Head Pressure Control with
Optional Heat Pump Override
Temperature sensitive control regulates head pressure
Caution!
Installation of the ICM325HNV shall be performed by trained technicians only. Adhere to all local and national electric codes.
Disconnect all power to the system before making any connections.
•Line voltage:120-600VAC
•Control voltage:18-30VAC
•Frequency:50-60Hz
•Operating temperature:-40ºFto+176ºF(-40°Cto+75°C)
•Sensors:10Kohmsat77°F(25°C)
•Heat pump override:24VACN.C.orN.O.
Note:A maximum of three sensors can be connected to the control.
•Weight:12ounces(341grams)
Note:The ICM325HNV should be applied to motors and equipment that have been designated by their respective manufacturers as capable of being speed controlled.
• Mounting:
–Surfacemountusing(4)#8screws
–TheICM325HNVshouldbesurfacemountedtoacleanmetalorotherthermallyconductivesurfaceformaximumheatdissipation
–ItisrecommendedthattheICM325HNVbemountedawayfromthecondenserexhaustairinordertomaintainloweroperatingtemperatures
Specifications
Wiring Diagrams
Connections for Heat Pump System at 480 VAC
1.Removepowerfromsystem.
2.FieldinstallawirefromLine 1wiretoLine 1terminal.
3.CutLine 2wire;afxthecommonfromthedefrost
board’sfanrelaytotheMotor 2terminalandtheLine
fromthecontactortotheLine 2terminal.
4.Make24VAC,probeandHPconnections.
5.Verifywiringiscorrect.
6.Powerupsystemandcheckoperation.
Line
1
480 VAC
Line
2
Motor
2
480 VAC
Field
Installed
Wire
PSC
Fan
Motor
Run
Capacitor
Fan
Relay
COM NC
Defrost Board
Connections for ICM325HNV at 120/208/240 VAC
1.Removepowerfromsystem.
2.FieldinstallawirefromLine 1wiretoLine 1terminal.
3.CutLine 2wire;afxmotorsidetoMotor 2terminal
andlinesidetoLine 2terminal.
4.Make24VACandtemperatureprobeconnections.
5.Verifywiringiscorrect.
6.Powerupsystemandcheckoperation.
Typical
condenser fan
PSC
Fan
Motor
Run
Capacitor
120/208/240
VAC
PSC
Fan
Motor
Run
Capacitor
Field
Installed
Wire
Line
1
120/240
VAC
Line
2
Motor
2
120/208/240
VAC
Field
Installed
Wire
PSC
Fan
Motor
Run
Capacitor
Fan
Relay
COM NC
Defrost Board
120/208/240
VAC
Line
1
120/240
VAC
Line
2
Motor
2
Connections for Heat Pump System at 120/208/240 VAC
1.Removepowerfromsystem.
2.FieldinstallawirefromLine 1wiretoLine 1terminal.
3.CutLine 2wire;afxthecommonfromthedefrost
board’sfanrelaytotheMotor 2terminalandtheLine
fromthecontactortotheLine 2terminal.
4.Make24VAC,probeandHPconnections.
5.Verifywiringiscorrect.
6.Powerupsystemandcheckoperation.
Connections for Air Conditioning Only
1.For non-heat pump applications,
theheatpumpselectjumpermust
beintheDefault(N.O.)position,
andtheHPterminalsmustbeleft
unconnected.
2.SettheCutout Speedandthe
Hard Start Timetotheappropriate
positionsforthetypeofmotoryou
have(seeotherside).
TemperatureProbe24VAC
Additional
Probes
ProbeS1
HP
HeatPump
SelectJump-
erDefault
Position
Connecting the Probe
Example
1.Installthetemperatureprobeseveralbendsintothecondenser.Itcanbe
attachedtotheU-bendorplacedbetweenthensintheupper1/3ofthe
condenser(seeothersideformoreinformation).
Note:
Theresponseofthesystemcanbenetunedbyrepositioningthe
probe.Placetheprobeonthecondenserwhereitis100°Fwhen
pressuresarecorrectforbestresponse.
2.
ConnectthetwowiresfromthesensortotheterminalblockwhereitismarkedPROBE S1.If
additionalprobesarenecessaryformultiplerefrigerantcircuits,theymaybeattachedtoterminals
markedPROBE S2andPROBE S3.
Note:
Thecontrolwillrespondtotheprobethatsensesthehighesttemperature.
Connections for ICM325HNV at 480 VAC
1.Removepowerfromsystem.
2.FieldinstallawirefromLine 1wiretoLine 1terminal.
3.CutLine 2wire;afxmotorsidetoMotor 2terminal
andlinesidetoLine 2terminal.
4.Make24VACandtemperatureprobeconnections.
5.Verifywiringiscorrect.
6.Powerupsystemandcheckoperation.
Line
1
480 VAC
Line
2
Motor
2
480 VAC
Field
Installed
Wire
PSC
Fan
Motor
Run
Capacitor
Typical
condenser fan
PSC
Fan
Motor
Run
Capacitor

Questions and Answers

Summary

Specifications

Mounting

Details on surface mounting the ICM325HNV for optimal heat dissipation and placement away from exhaust air.

Wiring Diagrams

Connections for ICM325 HNV at 120;208;240 VAC

Step-by-step guide for connecting the ICM325HNV to 120/208/240 VAC systems, including motor and probe connections.

Connections for ICM325 HNV at 480 VAC

Step-by-step guide for connecting the ICM325HNV to 480 VAC systems, including motor and probe connections.

Connections for Heat Pump System at 120;208;240 VAC

Wiring instructions for heat pump systems at 120/208/240 VAC, including defrost board and contactor connections.

Connections for Heat Pump System at 480 VAC

Wiring instructions for heat pump systems at 480 VAC, including defrost board and contactor connections.

Connecting the Probe

Instructions on installing and connecting the temperature probe to the control for accurate sensing.

Connections for Air Conditioning Only

Setup for non-heat pump applications, including jumper settings and speed/time adjustments.

Connections for Heat Pump Systems

Heat Pump Operation Modes

Details on jumper settings for heating mode and reversing valve operation.

Mode of Operations

Normal Function

Describes the control's operation based on probe temperatures and LED indicators.

Heat Pump Bypass Operation

Explains how the system runs the fan at full speed in heat mode with specific jumper settings.

Setting the Cutout Speed

Sleeve Bearing Motors

Guidance on setting the cutout speed dial for sleeve bearing motors to avoid failure.

Ball Bearing Motors

Guidance on setting the cutout speed dial to the MIN position for ball bearing motors.

Setting the Hard Start Speed

Troubleshooting

Unit Fails to Start

Addresses issues with the sensor connection or defect when the unit fails to start.

Fuse and;or Circuit Blows

Diagnoses miswiring or permanent damage when fuses or circuits blow.

Fan Cycles with Little Modulation

Troubleshooting fan cycling by checking hard start period and probe location.

Fan Does Not Come On

Checks for 24 VAC power and proper hard start operation when the fan remains off.

High Pressure Switch Trips

Verifies probe resistance and connection if the high pressure switch trips.

LEDs Alternate

Troubleshooting steps for alternating green and yellow LEDs, including 24 VAC verification.

Appendix A: Sensor Mounting

Condenser vs. Liquid Line Mounting

Compares sensor mounting methods for faster response and better performance.

Appendix B: Temperature vs. Probe Resistance

ICM Controls ICM325HNV Specifications

General IconGeneral
Input Voltage24V AC
Short Cycle ProtectionYes
Control TypeDigital
Number of Stages2 Heat / 1 Cool
BacklightYes
TypeHeat Pump
Humidity Range5% to 95% RH (non-condensing)
DisplayLCD
HP/Reversing ValveO or B terminal selectable
CompatibilityHeat Pump

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