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Icom IC-756PROIII Service Manual

Icom IC-756PROIII
118 pages
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HF/50MHz ALL MODE TRANSCEIVER
SERVICE
MANUAL

Table of Contents

Other manuals for Icom IC-756PROIII

Questions and Answers:

Icom IC-756PROIII Specifications

General IconGeneral
BrandIcom
ModelIC-756PROIII
CategoryTransceiver
LanguageEnglish

Summary

Service Manual Introduction

Introduction

Describes the service information for the HF/50MHz ALL MODE TRANSCEIVER.

Danger Warnings

Lists critical safety warnings for operating and connecting the transceiver.

Ordering Replacement Parts

Details how to order replacement parts, including required information.

Repair Notes and Precautions

Provides essential guidelines and precautions for disassembling and repairing the transceiver.

Semi-Conductor Information

General Semiconductor Information

Information about semiconductor components used in the transceiver.

Board Layouts Overview

Board Layouts

Diagrams and lists of component locations on various internal boards.

Block Diagram

High-Level Block Diagram

High-level functional block diagram of the transceiver.

Voltage Diagrams Overview

Voltage Diagrams

Diagrams illustrating voltage distribution across different units.

Specifications

General Specifications

General specifications including frequency coverage, modes, power supply, dimensions, and display.

Transmitter Specifications

Specifications related to the transmitter output, modulation, spurious emissions, and connectors.

Receiver Specifications

Specifications related to the receiver system, sensitivity, selectivity, and audio output.

Antenna Tuner Specifications

Specifications for the internal antenna tuner, including impedance range and insertion loss.

Inside Views

Top View of Internal Layout

Top view of the transceiver's internal layout with major circuit boards and components identified.

Inside Views Continuation

Bottom View of Internal Layout

Bottom view of the transceiver's internal layout with major circuit boards and components identified.

Circuit Description

Receiver Construction

Description of the RF receiver circuit, including RF switching, bandpass filters, and pre-amplifiers.

1st IF Circuit (RF-B Unit)

Description of the 1st IF circuit filtering and amplification stages.

2nd Mixer Circuit (RF-B Unit)

Explanation of the 2nd mixer circuit for converting the 1st IF to the 2nd IF signal.

Noise Blanker Circuit (Main-A Unit)

Description of the noise blanker circuit's function to detect and suppress pulse-type noise.

2nd IF Circuit (Main-A Unit)

Explanation of the 2nd IF circuit amplification and filtering before the 3rd mixer.

3rd Mixer and 3rd IF Circuits (Main-A Unit)

Description of the 3rd mixer circuit and the resulting 3rd IF signal.

DSP Receiver Circuit (DSP-A Board)

Explanation of the DSP circuit's role in digital IF filtering, noise reduction, and demodulation.

Twin PBT Circuit (DSP-A Board)

Description of the twin PBT circuit for digitally shifting the IF filter center frequency.

AGC Circuit (DSP-A Board)

Description of the AGC circuit's function to control receiver gain and maintain constant audio output.

S-Meter Circuit (Main-A Unit)

Description of the S-meter circuit indicating received signal strength based on AGC voltage.

Squelch Circuit (Main-A Unit)

Description of the squelch circuit that mutes audio output when the signal is below a set level.

AF Amplifier Circuit (Main-A Unit)

Description of the AF amplifier circuit amplifying audio signals for the speaker.

Transmitter Circuits

Microphone Amplifier Circuit (Main-A Unit)

Explanation of the microphone amplifier circuit for boosting audio signals.

VOX Circuit (Main-A Unit)

Description of the VOX circuit that sets transmitting conditions based on voice input.

DSP Transmitter Circuit (DSP-A Board)

Explanation of the DSP circuit's role in modulating signals for transmission.

Speech Compressor Circuit (DSP-A Board)

Description of the speech compressor circuit to increase average talk power.

IF Amplifier and Mixer Circuits (Main-A and RF-B Units)

Details of IF amplifier and mixer circuits in the MAIN-A and RF-B units for frequency conversion.

RF Circuit (RF-B and PA Units)

Description of the RF circuit amplifying transmitting frequency for RF output.

Low-Pass Filter Circuit (Filter-A Unit)

Explanation of the low-pass filter circuit suppressing harmonic components.

ALC Circuit (Main-A Unit)

Description of the ALC circuit controlling IF amplifier gain for constant RF power output.

APC Circuit (Main-A Unit)

Description of the APC circuit protecting power amplifiers from SWR and excessive current.

Temperature Protection Circuit (PA Unit)

Description of the temperature protection circuit activating the cooling fan.

Monitor Circuit (DSP-A Board and Main-A Unit)

Description of the monitor circuit for checking voice characteristics.

PLL Circuits

General PLL Information

Overview of the PLL unit's functions, including LO frequencies and VCO circuits.

1st LO PLL Circuit

Description of the 1st LO PLL circuit containing main and reference loops.

2nd LO and Reference Oscillator Circuits

Description of the 2nd LO and reference oscillator circuits generating system clock and LO signals.

3rd LO Circuit

Description of the 3rd LO circuit generating digital signals for the MAIN-A unit.

Marker Circuit

Description of the marker circuit using divided DDS signals for marker generation.

Antenna Tuner Circuits

Matching Circuit (Tuner-A Unit)

Explanation of the T-network matching circuit and tuning motors for low SWR.

Detector Circuit (CTRL-A Unit)

Description of SWR, reactance, and resistance detectors for tuner operation.

Motor Control Circuit (CTRL-A and Tuner-A Units)

Description of the motor control circuit for tuning motors and relays.

Antenna Tuner CPU Port Allocation (CTRL-A unit; IC5)

Port allocation details for the antenna tuner CPU.

Scope Circuits

Scope Receiver Circuit (RF-B Unit)

Explanation of the scope receiver circuit for producing IF signals for the spectrum scope.

Sweep LO Circuit (PLL Unit)

Description of the sweep LO circuit generating signals for the spectrum scope function.

Power Supply Circuits

PA Unit Power Supply

Power supply lines for the PA unit.

Front Unit Power Supply

Power supply lines for the front unit.

Circuit Description Continuation

Main-A Unit Power Supply

Power supply lines for the MAIN-A unit.

CTRL-A and PLL Units Power Supply

Power supply lines for the CTRL-A and PLL units.

Logic Circuits

Band Selection Data (RF-B, CTRL-A, PLL Units)

Data for band selection across different circuit units.

Sub-CPU Port Allocations (Display Board; IC401)

Port allocation details for the sub-CPU.

Circuit Description Continuation

Main-CPU Port Allocations (Main-A Unit; IC3501)

Port allocation details for the MAIN-CPU.

Circuit Description Continuation

Input Expander Allocations

Port allocation details for input expanders on the DISPLAY board and MAIN-A unit.

Output Expander Allocations

Port allocation details for output expanders on the PLL unit.

Circuit Description Continuation

(4) CTRL-A board; IC11

Filter select signal outputs from CTRL-A board IC11.

(5) RF-B unit; IC401

Bandpass filter select signals from RF-B unit IC401.

(6) RF-B unit; IC402

Bandpass filter select signals from RF-B unit IC402.

(7) RF-B unit; IC403

Control signals for attenuators and RX antenna select from RF-B unit IC403.

Circuit Description Continuation

(8) MAIN-A unit; IC3653

Strobe signals for output expanders and antenna connector select from MAIN-A unit IC3653.

(9) MAIN-A unit; IC3654

Squelch mute control, speaker ON/OFF, and chip select signals from MAIN-A unit IC3654.

(10) MAIN unit; IC3752

Control signals for noise blanker, TX monitor audio select, and audio recorder output from MAIN unit IC3752.

(11) MAIN-A unit; IC3753

Mode select signals and RF power control signals from MAIN-A unit IC3753.

Adjustment Procedures

Required Test Equipment

List of necessary test equipment with their specifications and ranges for adjustments.

Connections for Adjustments

Diagram illustrating the required test equipment connections to the transceiver.

PLL Adjustments

Reference Frequency Adjustment

Procedure for adjusting the reference frequency.

LPL-A Lock Voltage Adjustment

Procedure for adjusting the LPL-A lock voltage.

VCO-A Lock Voltage Adjustment

Procedure for adjusting the VCO-A lock voltage.

1LO-A Output Level Adjustment

Procedure for adjusting the 1LO-A output level.

PLL Adjustments Continuation

LPL-B Lock Voltage Adjustment

Procedure for adjusting the LPL-B lock voltage.

VCO-B Lock Voltage Adjustment

Procedure for adjusting the VCO-B lock voltage.

1LO-B Output Level Adjustment

Procedure for adjusting the 1LO-B output level.

3LO Output Level Adjustment

Procedure for adjusting the 3LO output level.

Transmitter Adjustments

Idling Current Adjustment (for drive)

Procedure for adjusting the idling current for the drive stage.

TX Peak Adjustment

Procedure for adjusting the TX peak output.

Transmitter Total Gain Adjustment

Procedure for adjusting the overall transmitter gain.

Transmitter Adjustments Continuation

IC APC Adjustment

Procedure for adjusting the IC APC (Automatic Power Control) circuit.

HF Bands Output Power Adjustment

Procedure for adjusting HF band output power.

50 MHz Band Output Power Adjustment

Procedure for adjusting 50 MHz band output power.

FM Deviation Adjustment

Procedure for adjusting FM deviation.

AM Carrier Power Adjustment

Procedure for adjusting AM carrier power.

AM Modulation Adjustment

Procedure for adjusting AM modulation.

Receiver Adjustments

RX Peak Adjustment

Procedure for adjusting the receiver peak signal level.

FM Distortion Adjustment

Procedure for adjusting FM distortion.

Mixer Balance Adjustment

Procedure for adjusting the mixer balance for optimal signal mixing.

Receiver Adjustments Continuation

Receiver Total Gain Adjustment

Procedure for adjusting the overall receiver gain.

Noise Blanker Adjustment

Procedure for adjusting the noise blanker function.

Spectrum Scope Adjustment

Procedure for adjusting the spectrum scope function.

Tuner Adjustments

SWR Detector Adjustment

Procedure for adjusting the SWR detector circuit.

Meter Adjustments

Entering Adjustment Mode

Steps to enter the meter adjustment mode.

Meter Scale Adjustment

Procedures for adjusting the meter scale for various S-meter positions.

TX Meter (HF Power Meter) Adjustment

Procedures for adjusting the TX power meter scale for different output levels.

Meter Adjustments Continuation

(50M Power Meter) Adjustment

Procedures for adjusting the 50 MHz power meter scale.

(ALC Meter) Adjustment

Procedure for adjusting the ALC meter.

(Drive Level) Adjustment

Procedure for adjusting the drive level meter.

(SWR Meter) Adjustment

Procedure for adjusting the SWR meter.

RX Meter Adjustment (Scope Scale)

Procedures for adjusting the receiver meter and scope scale.

Parts List

Front Unit Parts

List of mechanical and electronic parts for the front unit, including lamps, sensors, and screws.

Display Unit Parts

List of parts for the display unit.

Parts List Continuation

Ten-Key Unit Parts

List of parts for the ten-key unit.

Mode Unit Parts

List of parts for the mode unit.

PBT Unit Parts

List of parts for the PBT unit.

RIT Unit Parts

List of parts for the RIT unit.

Parts List Continuation

Phone Unit Parts

List of parts for the phone unit.

Key Unit Parts

List of parts for the key unit.

Mic Unit Parts

List of parts for the microphone unit.

PLL Unit Parts

List of parts for the PLL unit, including ICs and passive components.

Parts List Continuation

PA Unit Parts

List of parts for the PA unit, including transistors, diodes, and regulators.

Parts List Continuation

Memory Unit Parts

List of parts for the memory unit, including ICs and connectors.

Main-A Unit Parts

List of parts for the MAIN-A unit, including ICs, transistors, and resistors.

Parts List Continuation

DSP-A Unit Parts

List of parts for the DSP-A unit, including ICs, resistors, and capacitors.

Parts List Continuation

RF-B Unit Parts

List of parts for the RF-B unit, including diodes, inductors, and resistors.

Parts List Continuation

BPF-A Unit Parts

List of parts for the BPF-A unit.

Preamp Unit Parts

List of parts for the PREAMP unit.

Parts List Continuation

Tuner-A Unit Parts

List of parts for the tuner-A unit, including ICs, motors, and relays.

CTRL-A Unit Parts

List of parts for the CTRL-A unit, including ICs, transistors, and connectors.

Parts List Continuation

Chassis Parts

List of chassis parts, including screws, shields, and sponges.

Accessories

List of accessories including microphone, PCB, and fan.

Mechanical Parts and Disassembly

Front Unit Parts

List of mechanical parts for the front unit, including lamps, sensors, and screws.

Display Board Parts

List of parts for the display board, including resistors and shield cases.

PBT Board Parts

List of parts for the PBT board, including resistors and encoders.

RIT Board Parts

List of parts for the RIT board, including encoders.

Phone Board Parts

List of parts for the phone board, including connectors and earth springs.

Key Board Parts

List of parts for the key board, including connectors and earth springs.

MIC Board Parts

List of parts for the microphone board, including connectors and earth springs.

Mechanical Parts and Disassembly Continuation

Chassis Parts

List of chassis parts, including earth springs, shield cases, and sponges.

Accessories

List of accessories including microphone, PCB, and fan.

Semi-Conductor Information

Transistors and FETs

Diagrams and symbols for transistors and FETs used in the transceiver.

Semi-Conductor Information Continuation

Diodes

Diagrams and symbols for various diodes used in the transceiver.

Board Layouts

Display Board - Top View

Top view layout of the DISPLAY board with component placement.

Mode Board - Top View

Top view layout of the MODE board with component placement.

Phone Board - Top View

Top view layout of the PHONE board with component placement.

Key Board - Top View

Top view layout of the KEY board with component placement.

Ten-Key Board - Top View

Top view layout of the TEN-KEY board with component placement.

Board Layouts Continuation

Display Board - Bottom View

Bottom view layout of the DISPLAY board with component placement.

Board Layouts Continuation

Mode Board - Top View

Top view layout of the MODE board with component placement.

Phone Board - Top View

Top view layout of the PHONE board with component placement.

Key Board - Top View

Top view layout of the KEY board with component placement.

Ten-Key Board - Top View

Top view layout of the TEN-KEY board with component placement.

Board Layouts Continuation

Ten-Key Board - Bottom View

Bottom view layout of the TEN-KEY board with component placement.

Phone Board - Bottom View

Bottom view layout of the PHONE board with component placement.

Key Board - Bottom View

Bottom view layout of the KEY board with component placement.

Mode Board - Bottom View

Bottom view layout of the MODE board with component placement.

Board Layouts Continuation

PBT Board - Top View

Top view layout of the PBT board with component placement.

RIT Board - Top View

Top view layout of the RIT board with component placement.

MIC Board - Top View

Top view layout of the MIC board with component placement.

MEMORY Board - Top View

Top view layout of the MEMORY board with component placement.

Board Layouts Continuation

Memory Board - Bottom View

Bottom view layout of the MEMORY board with component placement.

PBT Board - Bottom View

Bottom view layout of the PBT board with component placement.

MIC Board - Bottom View

Bottom view layout of the MIC board with component placement.

RIT Board - Bottom View

Bottom view layout of the RIT board with component placement.

Board Layouts Continuation

MAIN-A UNIT - TOP VIEW

Top view layout of the MAIN-A unit with component placement and connector identification.

Board Layouts Continuation

MAIN-A UNIT (BOTTOM VIEW)

Bottom view layout of the MAIN-A unit with component placement.

Board Layouts Continuation

DSP-A BOARD - TOP VIEW

Top view layout of the DSP-A board with component placement.

Board Layouts Continuation

DSP-A BOARD (BOTTOM VIEW)

Bottom view layout of the DSP-A board with component placement and connector identification.

Board Layouts Continuation

RF-B UNIT - TOP VIEW

Top view layout of the RF-B unit with component placement and connector identification.

Board Layouts Continuation

RF-B UNIT (BOTTOM VIEW)

Bottom view layout of the RF-B unit with component placement.

Board Layouts Continuation

BPF-A BOARD - TOP VIEW

Top view layout of the BPF-A board with component placement.

PREAMP BOARD - TOP VIEW

Top view layout of the PREAMP board with component placement.

Board Layouts Continuation

PREAMP BOARD (BOTTOM VIEW)

Bottom view layout of the PREAMP board with component placement.

BPF-A BOARD (BOTTOM VIEW)

Bottom view layout of the BPF-A board with component placement.

Board Layouts Continuation

PLL UNIT - TOP VIEW

Top view layout of the PLL unit with component placement and connector identification.

Board Layouts Continuation

PLL UNIT (BOTTOM VIEW)

Bottom view layout of the PLL unit with component placement.

Board Layouts Continuation

PA UNIT - TOP VIEW

Top view layout of the PA unit with component placement and connector identification.

Board Layouts Continuation

PA UNIT (BOTTOM VIEW)

Bottom view layout of the PA unit with component placement.

Board Layouts Continuation

FILTER-A UNIT - TOP VIEW

Top view layout of the FILTER-A unit with component placement and connector identification.

Board Layouts Continuation

FILTER-A UNIT (BOTTOM VIEW)

Bottom view layout of the FILTER-A unit with component placement.

Board Layouts Continuation

CTRL-A UNIT - TOP VIEW

Top view layout of the CTRL-A unit with component placement and connector identification.

Board Layouts Continuation

CTRL-A UNIT (BOTTOM VIEW)

Bottom view layout of the CTRL-A unit with component placement.

Board Layouts Continuation

TUNER-A BOARD - TOP VIEW

Top view layout of the TUNER-A board with component placement and connector identification.

Board Layouts Continuation

TUNER-A BOARD (BOTTOM VIEW)

Bottom view layout of the TUNER-A board with component placement.

Block Diagram

Overall Block Diagram

Overall block diagram showing the interconnection of major functional units and circuits.

Voltage Diagrams

10-1 Front Unit Voltage Diagram

Voltage distribution diagram for the front unit.

10-2 DSP-A Board Voltage Diagram

Voltage distribution diagram for the DSP-A board.

10-3 Tuner-A, Memory Boards and CTRL-A Unit Voltage Diagrams

Voltage distribution diagrams for the tuner-A, memory, and CTRL-A units.

10-4 Main-A Unit Voltage Diagram

Voltage distribution diagram for the MAIN-A unit.

10-5 PLL Unit Voltage Diagram

Voltage distribution diagram for the PLL unit.

10-6 PA and Filter-A Units Voltage Diagrams

Voltage distribution diagrams for the PA and FILTER-A units.

Voltage Diagrams Continuation

RF-B Unit Voltage Diagram

Voltage distribution diagram for the RF-B unit.

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