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ICP G9MXT0801716A User Manual

ICP G9MXT0801716A
30 pages
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Printed in U.S.A. 440 04 4321 04 July 2012
SERVICE AND TECHNICAL
SUPPORT MANUAL
TwoStage, ECM Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(F/G)9MXT
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
THERMOSTAT SETUP SWITCH 4...........................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 4......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 10............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 11..............
ADJUST COOLING AIRFLOW 11.............................
ADJUST CONTINUOUS FAN AIRFLOW 11....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 12.............................
CHECKLIST 12.............................................
SERVICE AND MAINTENANCE PROCEDURES 13.............
ELECTRICAL CONTROLS AND WIRING 13...................
TROUBLESHOOTING 13....................................
CLEANING AND/OR REPLACING AIR FILTER 15..............
BLOWER MOTOR AND WHEEL MAINTENANCE 15............
CLEANING BURNERS AND FLAME SENSOR 17...............
SERVICING HOT SURFACE IGNITER 18......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 18....
CLEANING CONDENSATE DRAIN AND TRAP 19..............
CLEANING HEAT EXCHANGERS 19..........................
SERVICE LABEL 21.........................................
WIRING DIAGRAM 22.......................................
SEQUENCE OF OPERATION 25.............................
PARTS REPLACEMENT INFORMATION GUIDE 29.............
PRODUCT NOMENCLATURE 30.............................
MODELS
(F/G)9MXT0401410A
(F/G)9MXT0601714A
(F/G)9MXT0801716A
(F/G)9MXT0802120A
(F/G)9MXT1002120A
(F/G)9MXT1202422A
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .

Questions and Answers:

ICP G9MXT0801716A Specifications

General IconGeneral
BrandICP
Model NumberG9MXT0801716A
CategoryFurnace
Heating Capacity80, 000 BTU
StagesTwo-Stage
Warranty10-Year Limited

Summary

Adjustments and Altitude Derating

Altitude Derate Multiplier for USA

Explains how to apply derate factors for different altitudes according to USA standards for input rate.

Manifold Pressure Adjustment Guide

Guides on adjusting manifold pressure based on orifice size, heat value, and altitude for correct input.

Gas Pressure and Manifold Adjustment

Adjusting Manifold Pressure

Steps for setting low and high fire manifold pressures using gas valve regulator screws.

Safety Controls and Operational Checklist

Checking Safety Control Devices

Verifying the function of limit switches and pressure switches for safe operation.

Service and Maintenance Procedures

Troubleshooting Furnace Issues

Introduces using service labels, flow charts, and status codes to identify and resolve furnace problems.

Furnace Diagnostic Procedures

Retrieving Stored Fault Codes

Steps to access and interpret fault codes displayed by the furnace control's LED.

Performing Component Self-Tests

Guide to initiate a component self-test sequence for diagnosing individual furnace parts.

Burner System and Drainage Maintenance

Cleaning Burners and Flame Sensor

Procedures for cleaning burners and flame sensors for efficient combustion and flame sensing.

Furnace Status Codes and Component Testing

Interpreting LED Status Codes

Guide to understanding furnace control LED status codes for diagnosing operational issues.

Executing Component Self-Test

Instructions for running a component self-test to verify the functionality of furnace parts.

Furnace Wiring Diagrams

Electrical Wiring Schematics

Detailed wiring diagrams and connection schematics for furnace components.

Troubleshooting Guide

Furnace Troubleshooting Flow Chart

A systematic flow chart to diagnose and resolve furnace operational problems.

Sequence of Operation

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