Ideal Boilers icos m3080 - User Manual

installation and
servicing
icos
Your Ideal installation and servicing guide
ENGINEERED FOR PEACE OF MIND
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require. Do not
use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.
m3080

Summary

GENERAL

1 BOILER WATER CONNECTIONS

Boiler flow and return pipework and connection requirements.

2 BOILER CLEARANCES

SAFETY

Requirements related to gas safety, building regulations, and wiring.

LOCATION OF BOILER

GAS SUPPLY

FLUE INSTALLATION

Instructions and recommendations for flue system installation.

WATER CIRCULATION SYSTEM

ELECTRICAL SUPPLY

Requirements for the boiler's electrical connection and safety.

CONDENSATE DRAIN

3 OPEN VENT SYSTEM REQUIREMENTS

6 SEALED SYSTEM REQUIREMENTS

Requirements for sealed central heating systems.

7 SEALED SYSTEM REQUIREMENTS - continued

Further details and requirements for sealed systems.

8 SEALED SYSTEM REQUIREMENTS - continued

Continued details on sealed system requirements and vessel sizing.

INSTALLATION

14 DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED

Guide to selecting the correct flue length and extension kits.

16 WALL MOUNTING TEMPLATE

17 PREPARING THE WALL

18 CUTTING THE FLUE - REAR

19 CUTTING THE FLUE - SIDE

20 FLUE EXTENSION DUCTS - For flue lengths greater than 480 mm

21 FLUE EXTENSION DUCTS - continued

22 FITTING THE KIT

23 MOUNTING THE BOILER

Procedure for mounting the boiler onto the wall plate.

24 CONNECTING THE FLUE TO THE BOILER

Steps for connecting the flue assembly to the boiler.

25 BOILER WATER CONNECTIONS

26 GAS CONNECTION

27 CONDENSATE DRAIN

28 ELECTRICAL CONNECTIONS

Safety and wiring requirements for electrical connections.

29 INTERNAL WIRING

30 PICTORIAL WIRING DIAGRAM

31 FUNCTIONAL FLOW WIRING DIAGRAM

33 COMMISSIONING AND TESTING

Steps for electrical and gas installation checks and testing.

34 INITIAL LIGHTING

Step-by-step guide for lighting the boiler for the first time.

35 GENERAL CHECKS

SERVICING

37 SERVICING SCHEDULE

Recommended schedule and procedures for boiler servicing.

45 REPLACEMENT OF COMPONENTS

General procedure for replacing any boiler component safely.

46 CONTROL THERMISTOR REPLACEMENT

47 FAN REPLACEMENT

48 BURNER REPLACEMENT

49 IGNITION ELECTRODE REPLACEMENT

50 FLAME DETECTION ELECTRODE REPLACEMENT

51 BURNER INJECTOR REPLACEMENT

52 GAS CONTROL VALVE REPLACEMENT

53 CONTROL BOX REPLACEMENT

54 MAINS SWITCH REPLACEMENT

55 OVERHEAT THERMOSTAT REPLACEMENT

56 FLUE THERMISTOR REPLACEMENT

57 COMBUSTION CHAMBER INSULATION REPLACEMENT

58 HEAT EXCHANGER REPLACEMENT

59 BOILER SEALING PANEL SEAL REPLACEMENT

60 CONDENSATE S TRAP REPLACEMENT

FAULT FINDING

61 FAULT FINDING CHART MAIN MENU

Overview of boiler fault codes and their corresponding troubleshooting frames.

62 L.....F....... (FLAME ERROR)

Troubleshooting steps for flame detection errors.

63 L.....Ε...... or H.....E...... (BOARD ERROR)

Troubleshooting for PCB or board related errors.

64 L................ (OVERHEAT ERROR)

Troubleshooting steps for overheat condition errors.

65 L....8..... (FAN ERROR)

Troubleshooting steps for fan related errors.

66 Η.....1..... (FLOW THERMISTOR ERROR)

Troubleshooting for flow thermistor errors.

67 H......F........ (FLAME DETECTION - SHORT CIRCUIT ERROR)

Troubleshooting flame detection short circuit errors.

68 Η......4....... (FLUE THERMISTOR ERROR)

Troubleshooting for flue thermistor errors.

69 H............... (PHASE REVERSAL ERROR)

Troubleshooting for phase reversal errors.

SHORT LIST OF PARTS

Ideal Boilers icos m3080 Specifications

General

Brand	Ideal Boilers
Model	icos m3080
Category	Boiler
Language	English