Contents
Body & body repairs
Technical data
Sound absorbing panels ................................................... 2
Glass adhesive & primer ................................................... 2
Body dimensions
Upper body ........................................................... 4
Rear body & side ....................................................... 6
Body B pillar .......................................................... 7
Underbody ............................................................ 8
Finish paints ........................................................... 9
Corrosion protection ..................................................... 10
Setting of badges ....................................................... 11
Special tools
SEFAC Jig Equipment ..................................................... 13
Bonded glass removal kit ................................................... 14
Bonding kit and Mastic gun ................................................. 14
Suction grips ............................................................ 14
Technical description
Body design ............................................................ 17
Crash and Safety ......................................................... 19
Reinforcement ........................................................... 21
Galvanised parts ......................................................... 22
Permissible joints ......................................................... 28
Pillar designations ........................................................ 30
Windscreen & rear window ................................................. 30
Window lifts ............................................................. 31
Door mirrors ............................................................ 31
Surface treatment ........................................................ 32
Sealant ................................................................ 34
Underseal (anti-chip) ...................................................... 36
Cavity sealant ........................................................... 38
Painting galvanised ....................................................... 40
Adjustment and replacement
Bodywork repairs ......................................................... 41
Checking the body dimensions .............................................. 41
Cutting ................................................................. 42
Welding ................................................................ 43
Welding galvanised sheet metal .............................................. 44
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