Index C100 - Page 4

Service Interval - 2.000 Operating hours...............................................................................................................39
Maintenance Summary - 2.000 Operating hours...................................................................................................40
C010 - Check maintenance logs of servicing activities..........................................................................................41
C020 - Clean and check wipers and guide rails of the work area door.................................................................. 42
C030 - Check work area door (optionally with hydr. drive) and viewing glass....................................................... 45
C035 - Check work area door (optionally with electr. drive) and viewing glass......................................................48
C070 - Check outer wipers of linear guides...........................................................................................................53
C080 - Check all electrical connections and drive belts of the drive motors.......................................................... 54
C090 - Replace wiper of counter spindle guide in the work area........................................................................... 56
C100 - Replace filter on cooling fan of main and counter spindles........................................................................ 57
C130 - Replace filter on air conditioner cooling fan............................................................................................... 58
C140 - Check cooling unit for cooling lubricant..................................................................................................... 59
C155 - Check coolant............................................................................................................................................60
C190 - Clean labyrinth rings of spindles................................................................................................................ 62
C510 - Check backup data carrier.........................................................................................................................63
C520 - Check control cabinet................................................................................................................................ 64
C540 - Check cable and hose clamps for tight seating..........................................................................................65
Service Interval - 4.000 Operating hours
...............................................................................................................67
Maintenance Summary - 4.000 Operating hours...................................................................................................68
D010 - Cleaning of the machine............................................................................................................................ 69
D020 - Check the pressure accumulator............................................................................................................... 71
D050 - Check the lubrication system.....................................................................................................................72
D060 - Check the pneumatic system.....................................................................................................................74
D090 - Check main and counter spindles..............................................................................................................77
D170 - Check the system for reconditioning the cooling lubricant......................................................................... 82
D180 - Check fire extinguishing system (visual inspection)...................................................................................83
D310 - Replace belts and check belt tension........................................................................................................ 84
D400 - Replacing hydraulic fluid............................................................................................................................88
D460 - Check blanking plugs of the sliding tracks on the linear guides................................................................. 92
D470 - Check wipers of upper telescopic covers...................................................................................................94
D480 - Replace wipers on the trolleys of the linear guides.................................................................................... 95
D490 - Replacing wipers....................................................................................................................................... 96
D500 - Perform data backup................................................................................................................................. 99
D520 - Check control cabinet and cable assemblies (visual inspection)............................................................. 100
D540 - Check motor protection switch setting and load tap.................................................................................102
D610 - Check batteries in NC/MMC operating panel on the INDEX C200-4D control and replace if necessary..103
D640 - Check setting of electrical fuses.............................................................................................................. 108
Table of contents
II
Maintenance Instructions
C100
LP1602.10091 - 05.06.2019