Ingersoll-Rand 15T - User Manual

22607402
Revision D
May 2015
Save These Instructions
Two-Stage Reciprocating Air Compressors
Models 2340, 2475, 2545, 7100, 15T & 3000
Owner’s Manual
Manual del usuario
ES
Manuel de l’utilisateur
FR
Owner’s Manual
EN

Summary

General Information

Introduction

Provides an overview of the manual's purpose, content, and safety guidelines for operating Ingersoll Rand air compressors.

Safety and Handling

Safety Signal Word Explanation

Defines DANGER, WARNING, CAUTION, and NOTICE to communicate hazard levels and safety precautions.

Receipt and Inspection Procedures

Guidelines for inspecting the compressor upon delivery, checking for damage, and handling shipping documentation.

General Operating Safety

Hazard Categories and Precautions

Details safety rules for inhalation, electrical hazards, moving parts, hot surfaces, and high-pressure air.

Location and Environment Selection

Criteria for selecting an installation location, considering ventilation, temperature, and surrounding conditions.

Mounting and Installation

Compressor Mounting Guidelines

Instructions for securely mounting the compressor, emphasizing proper surface and isolation mount usage.

Concrete Floor Mounting Procedure

Step-by-step guide for mounting compressors to concrete floors using specific hardware.

System Connections and Compatibility

Truck Bed Mounting Instructions

Specific hardware and instructions for securing gasoline engine compressors to truck beds.

Air Discharge and Inlet System Advice

Guidance on air discharge piping materials and air inlet filtration requirements.

Electrical System Requirements

Permanent Electric Compressor Wiring

Details on electrical installation, wiring size, magnetic starters, and fuses by qualified electricians.

Grounding for Electrical Safety

Critical instructions for proper grounding to prevent electric shock and ensure system integrity.

Electrical and Engine Controls

IEC Power and Overload Settings

Procedures for IEC power connection and adjustment of motor overload protection settings.

Gasoline Engine Compressor Battery Setup

Specifications for 12-volt batteries and cable recommendations for electric-start gasoline engines.

Lubrication and Oil Management

Lubricant Selection and Use

Details on recommended and alternate compressor lubricants, viscosity grades, and viscosity tables.

Crankcase Oil Filling Procedure

Step-by-step instructions for filling the compressor crankcase with the correct amount of lubricant.

Daily Operations and Controls

Pre-Operation Daily Checks

List of essential checks to perform daily before starting the air compressor.

Electric Motor Compressor Start-Up

Instructions for safely starting compressors powered by electric motors.

Electric Motor Compressor Controls

Explanation of Automatic Start/Stop and Dual Control modes for electric motor compressors.

Pressure Switch and Unloading System

Pressure Switch Adjustment Guide

Detailed instructions for adjusting cut-in and cut-out pressures on adjustable pressure switches.

Starting Unloading System Operation

Explanation of the centrifugal unloader's function during start-up and shutdown.

Component Adjustments and Operation

Pilot Valve Adjustment Procedure

Steps to adjust the pilot valve if indications suggest a leak or overheating.

Breather;Unloader By-Pass Function

Description of the breather/unloader by-pass tube's role in relieving frame pressure.

Oil Consumption Testing Method

Details on how to calculate and evaluate the compressor's oil consumption rate.

Gasoline Engine Compressor Start-Up

Procedure for starting gasoline engine compressors, including choke and unloader settings.

Transport and Maintenance Schedules

Transporting Gasoline Engine Units Safety

Safety precautions to follow when transporting gasoline engine powered compressors.

Gasoline Engine Compressor Controls

Description of the constant speed control system used for gasoline engine compressors.

Compressor Maintenance Schedule

A comprehensive schedule for daily, weekly, and monthly maintenance tasks.

Filter, Belt, and Drain Maintenance

Air Filter Inspection and Cleaning

Procedure for removing, cleaning, and replacing the air filter element.

Oil Change Procedure

Instructions for draining old oil and refilling the crankcase with new lubricant.

Belt Tensioning and Alignment

Guidance on checking, adjusting, and aligning drive belts for optimal performance.

Electric Drain Valve Maintenance

Schedule and procedure for testing and cleaning electric drain valve components.

Tank Inspection and Safety

Air Receiver Tank Inspection Requirements

Highlights the importance of regular tank inspections and the risks associated with rusted tanks.

Troubleshooting Common Issues

Problem Identification and Checkpoints

A table listing common compressor problems and corresponding checkpoints for diagnosis.

Electric Drain Troubleshooting Guide

Specific troubleshooting steps and solutions for electric drain valve malfunctions.

Troubleshooting Cause and Solution Mapping

Possible Causes and Solutions

A detailed mapping of potential causes for compressor issues to their corresponding solutions.

Technical Data and Specifications

Fastener Torque Specifications

A table detailing the required torque values for various fasteners across different compressor models.

Belt Tension Specifications

A table providing belt deflection and tension data for different models and belt types.

Electrical Wiring Diagrams

Single Phase Wiring Diagram

Illustrates the electrical connections for single-phase powered compressor units.

Three Phase Wiring Diagram

Illustrates the electrical connections for three-phase powered compressor units.

Typical Compressor Unit Layouts

Baseplate Unit Diagram

Schematic showing the components and layout of a typical baseplate mounted compressor unit.

Horizontal Simplex Unit Diagram

Schematic illustrating the arrangement of components in a typical horizontal simplex compressor.

Additional Compressor Unit Configurations

Vertical Simplex Unit Diagram

Schematic showing the layout and components of a typical vertical simplex compressor unit.

Gasoline Engine Unit Diagram

Schematic illustrating the components of a typical gasoline engine powered compressor.

Duplex Unit Diagram

Schematic showing the arrangement of components in a typical duplex compressor unit.

Legal and Warranty Information

Equipment Warranty Terms

Outlines the warranty coverage, period, and conditions for Ingersoll Rand equipment.

Limitation of Liability Statement

Details the extent of the company's liability and exclusions for damages and consequential losses.

Ingersoll-Rand 15T Specifications

General

Brand	Ingersoll-Rand
Model	15T
Category	Air Compressor
Language	English