Ingersoll-Rand Sierra SH 150 User Manual

SL, SM & SH 90, 110, 132, 150, 200, 250 & 300 (50Hz)
L, H & HH 125, 150, 200, 250, 300, 350 & 400 (60Hz)
This manual contains
important safety information
and must be made available
to personnel who operate and
maintain this machine.
OPERATION AND MAINTENANCE MANUAL
LIBRO D’USO E MANUTENZIONE
MANUAL DE MANEJO Y MANTENIMIENTO
MANUAL DE OPERAÇAO E CONSERVAÇAO
C.C.N. : 80441306
REV. : D
DATE : JANUARY 2010
en pt it es
ENGLISH
PRINT LANGUAGE
PORTUGUESE
SPANISH
ITALIAN

Ingersoll-Rand Sierra SH 150 Specifications

General

Brand	Ingersoll-Rand
Model	Sierra SH 150
Category	Air Compressor
Language	English

Summary

FOREWORD

Manual Scope and Intended Use

Unapproved Usage Scenarios

Lists situations where machine use is not approved and may impair safety or warranty claims.

DECALS 50Hz

Hazard Identification Symbols

Symbols indicating electrical shock, pressurized vessels, hot surfaces, corrosion, etc.

DECALS 50Hz

General Warnings

General warnings about operation, exhaust gas, and breathing air.

Handling and Operation Restrictions

Restrictions on machine operation, handling, and maintenance.

DECALS 60Hz

Safety Warnings

Warnings about mechanical hazards, heat, and fan blades.

DANGER and Warning Labels

High-level danger and warning labels for severe risks.

Hazard and Safety Alerts

Alerts for hot surfaces, high pressure, and electrical hazards.

Enclosure and Electrical Safety

Safety notices regarding enclosure integrity and electrical hazards.

SAFETY

Hazard Severity Levels

Classification of hazards and their severity, with corresponding instructions.

General Safety Precautions

General safety guidelines for operation, maintenance, and personal protective equipment.

System-Specific Safety

Safety considerations for compressed air, materials, transport, and electrical systems.

GENERAL INFORMATION

General Operation

Lubrication System

Capacity Control

Compressed Air System

Automatic Start/Stop Control Option

Electrical System

INSTALLATION / HANDLING

AC 50Hz - 90-150kW Dimensions and Key

WC 50Hz - 90-150kW Dimensions and Key

AC 60Hz - 125-200HP Dimensions and Key

WC 60Hz - 125-200HP Dimensions and Key

AC 50Hz - 200-300kW Dimensions and Key

WC 50Hz - 200-300kW Dimensions and Key

AC 60Hz - 250-400HP Dimensions and Key

WC 60Hz - 250-400HP Dimensions and Key

Electrical Data and Precautions

Information on electrical isolators, feeder cables, and voltage compatibility.

INSTALLATION / HANDLING

Motor Rotation Check

Procedures for checking and correcting motor rotation direction.

Commissioning Procedures

Steps to follow before putting the unit into service.

Discharge Piping Requirements

Water System Installation (Venting, Draining)

Pressure Equipment Safety

Safety requirements for air pressure equipment connected to the machine.

Location in the Plant

Multi-Compressor System Safety

Safety measures for interconnected compressor systems.

OPERATING INSTRUCTIONS

INTELLISYS Control Panel Overview

Description of the control panel buttons and their functions.

OPERATOR SETPOINTS

Explanation of adjustable variables and how to set them.

OPTIONS Screen

ALARM HISTORY

How to view past alarms and associated machine conditions.

ALARMS

Explanation of alarm conditions and how the system responds.

Display Screen Layout

Metric Units Setpoints

SENSOR CALIBRATION

Procedure for calibrating sensors on the INTELLISYS controller.

WARNING Messages

Alarm List and Descriptions

Detailed list of specific alarm messages and their causes.

OPERATING INSTRUCTIONS

Unloading Valve Not Fully Open - Remedies

Troubleshooting for issues with the unloading valve.

Excessive Noise Level - Remedies

Troubleshooting steps for excessive noise issues.

System Demand Exceeds Compressor Delivery

Addressing situations where demand outstrips compressor output.

Excessive Vibration - Remedies

Troubleshooting steps for excessive vibration.

Dirty Air Filter Element

Steps for identifying and replacing a dirty air filter.

MAINTENANCE

Routine Maintenance Chart

Schedule of maintenance tasks based on period or operating hours.

Routine Maintenance Procedures

General safety precautions and procedures before performing maintenance.

MAINTENANCE

Air Filter Change Procedure

Step-by-step guide for changing the air filter element.

Oil and Oil Filter Service

TROUBLE SHOOTING

Compressor Fails to Start - Remedies

Troubleshooting for issues preventing the compressor from starting.

Compressor Shuts Down - Remedies

Troubleshooting for unexpected compressor shutdowns.

TROUBLE SHOOTING

Low System Air Pressure - Remedies

Troubleshooting for issues causing low system air pressure.

Compressor Fails to Load - Remedies

Troubleshooting for when the compressor fails to load properly.

Air Leaks

Steps to identify and resolve air leaks.

Water in System - Remedies

Troubleshooting for water contamination issues within the system.