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Ingersoll-Rand ARO PD20P Series User Manual

Ingersoll-Rand ARO PD20P Series
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2005 CCN 20083440
& (800) 276-4658 FAX (800) 266-7016
INGERSOLL-RAND COMPANY
        
1:1 RATIO (NON-METALLIC)
2” DIAPHRAGM PUMP
OPERATOR’S MANUAL
PD20P-X
RELEASED: 12-16-02
REVISED: 3-7-05
(REV. G)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
PE20P-X
SERVICE KITS
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PUMP DATA
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MODEL DESCRIPTION CHART
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Ingersoll-Rand ARO PD20P Series Specifications

General IconGeneral
Housing MaterialPolypropylene
SeriesPD20P
TypeDiaphragm Pump
Suspended Solids Max. Size3/8" (9.5 mm)
Motor TypePneumatic

Summary

PUMP DATA

Specifications Overview

Key performance and physical data for the diaphragm pump.

Material and Temperature Limits

Details on component materials and their operational temperature ranges.

Physical Characteristics

Information on pump dimensions and noise levels.

MODEL DESCRIPTION CHART

Component Material Choices

Breakdown of material options for various pump components.

Functional Configuration Options

Details on electronic interface, fluid connections, and hardware materials.

Service Kit Identification

Guidance on selecting appropriate fluid section service kits.

OPERATING AND SAFETY PRECAUTIONS

General Safety Warnings

Covers hazards like excessive pressure, static sparks, and hazardous materials.

Chemical and Material Compatibility

Details risks associated with chemical reactions, misapplication, and temperature limits.

Operational and Maintenance Safety

Includes warnings on running dry, system support, and using genuine parts.

GENERAL DESCRIPTION

Pump Features and Operation

Overview of ARO diaphragm pump capabilities, design, and operational cycles.

AIR AND LUBE REQUIREMENTS

Air Supply Filtering

Requirement for a filter capable of removing particles larger than 50 microns from the air supply.

Lubrication Policy

Specifies that no additional lubrication is required other than factory-applied O-ring lubricant.

INSTALLATION GUIDELINES

Pre-Installation Checks

Verify model configuration and retorque external fasteners before startup.

Pump Flushing and Connections

Instructions for flushing the pump and using appropriate material supply and flexible connections.

Pump Mounting and Support

Guidance on securing the pump legs and ensuring adequate support for piping.

Inlet Pressure Limits

Specifies the maximum flooded suction inlet pressure allowed.

OPERATING INSTRUCTIONS

Solvent Flushing Procedure

Always flush the pump with a compatible solvent if material may set up.

Idle Pump Air Supply

Disconnect air supply from the pump if it will be inactive for a few hours.

PARTS AND SERVICE KITS

Service Kit Structure

Information on service kits for air and fluid sections, matching material options.

MAINTENANCE PROCEDURES

Work Area Preparation

Provide a clean work surface to protect internal parts from contamination.

Service Records and Program

Keep good records of service activity and include the pump in a preventive maintenance program.

Fluid Section Disassembly

Steps for disassembling the fluid section, including manifold, caps, diaphragms, and washers.

Fluid Section Reassembly

Instructions for reassembling the fluid section, including cleaning, part inspection, and lubrication.

FLUID SECTION SERVICE KITS

Ball and Seat Options

Details on available ball and seat material options for fluid sections.

Diaphragm Options and Kits

Lists diaphragm material options and corresponding service kit numbers.

Manifold and Fluid Cap Materials

Specifies material options for manifolds and fluid caps based on model series.

Common Parts Identification

Lists common parts used across different configurations with their part numbers and materials.

PARTS LIST / PX20P-X FLUID SECTION

Color Code Explanation

Key to material colors for diaphragms and balls.

Exploded View and Torque Sequence

Diagram of the fluid section with torque sequence for reassembly.

Torque Requirements

Specific torque values for diaphragm screws and other fasteners.

Lubrication and Sealants

Recommendations for grease, sealants, and thread treatments during assembly.

PARTS LIST / PX20P-X AIR SECTION

Air Motor Parts Identification

List of parts for the air motor section, including part numbers and materials.

Air Section Service Overview

General notes for servicing the air motor section, including inspection and lubrication.

Pilot Valve Disassembly and Reassembly

Step-by-step instructions for disassembling and reassembling the pilot valve.

Major Valve Disassembly and Reassembly

Procedures for disassembling and reassembling the major valve components.

AIR SECTION DIAGRAMS AND PROCEDURES

Pilot Valve Part Group Diagram

Visual representation of the pilot valve component group.

Major Valve Assembly Diagram

Exploded view illustrating the major valve assembly.

Air Section Torque and Lubrication

Details on torque requirements for air section fasteners and lubrication guidelines.

Service Assembly Contents

Lists components included in the Major Valve Service Assembly.

TROUBLE SHOOTING

Product Discharge Issues

Diagnoses for product discharged from the exhaust outlet.

Air Bubbles in Discharge

Troubleshooting steps for air bubbles appearing in the product discharge.

Motor Air/Stall Problems

Identifies causes for motor blowing air or stalling, and related checks.

Low Output or No Flow Issues

Addresses common causes for low output volume, erratic flow, or no flow.

DIMENSIONAL DATA

Overall Pump Dimensions

Provides detailed measurements and dimensions for the pump assembly.

Connection Port Sizes

Specifies sizes for air inlet, outlet, and exhaust ports.

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