Ingersoll-Rand FA Series User Manual

Form MHD56298
• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:
“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295
• Available winch options may require additional supplements to the basic winch manual.
• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.
• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.
• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.
• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.
• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:
Winch Man Rider
™ Supplements:
Model: Publication No. Model: Publication No.
FA2, FA2.5,
FH2, FH2.5
MHD56046
LS500RLP SAM0011
LS1000RLP SAM0012
FA5
MHD56042 and
MHD56220
LS150RLP SAM0082
LS150RLP/500/
1000
SAM0115
FA10 MHD56252
FA2.5A MHD56236
LS150RLP and
LS150PLP-PH
SAM0120
FA2B and
HU40A
MHD56207
LS500RLP-E SAM0122
FH10MR MHD56212
LS150RLP-
DP5M-F
SAM0184
Fulcrum Electric MHD56277
LS500HLP/
LS1000HLP
SAM0004
LS150HLP SAM0222
*Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
* Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.
Form MHD56298
Edition 2
November 2004
71441844
© 2004 Ingersoll-Rand Company
IMPORTANT INFORMATION:

Ingersoll-Rand FA Series Specifications

General

Air Pressure	90 psi
Motor Type	Pneumatic
Control Type	Remote
Brake Type	Automatic
Drum Capacity	50 ft to 200 ft
Power Source	Compressed Air

Summary

Important Information

Safety Information

Hazard Identification

Explains signal words (Danger, Warning, Caution, Notice) used for hazards.

Safety Guidelines Overview

Provides a summary of critical safety practices for winch operation.

Safe Operating Instructions

Warning Labels and Usage

Details warning labels attached to winches and their importance for safe operation.

Product Description

General Installation Information

Mounting Procedures

Winch Mounting Requirements

Details flat mounting surface, strength, and bolt requirements for winches.

Wire Rope Selection and Design

Covers wire rope selection, safety factors, and diameter ratios for winches.

Wire Rope Installation and Handling

Wire Rope Installation Steps

Covers BU7A and FA series wire rope installation procedures.

Wire Rope Safety and Rigging

Details safe handling, rigging, and installation procedures for wire rope.

Air System Requirements

Specifies air supply requirements for winch operation.

Air System Management

Air Line Lubrication and Filtration

Details use of lubricators, filters, and moisture traps for air lines.

Air Pressure and Motor Requirements

Discusses motor needs, air pressure limits, and overload valve function.

Operating Procedures

Initial Operating Checks

Lists essential checks before putting a winch into service.

General Operation Guidelines

Key aspects for safe and effective winch operation.

Controls, Safety Devices, and Brakes

Winch Controls Overview

Describes standard throttle and optional remote controls for winch operation.

Emergency Stop and Brake Systems

Details the emergency stop device and manual drum brake functionality.

Disengaging Clutch Functionality

Explains the disengaging clutch for BU7A winches and its operation.

Inspection and Record Keeping

Inspection Record Requirements

Emphasizes maintaining detailed records for all winch inspections.

Frequent Inspection Procedures

Details daily pre-operation checks for winch, rope, air, controls, and brakes.

Periodic Inspection Guidelines

Defines inspection frequency based on usage severity and lists items to inspect.

Winch Maintenance and Lubrication

Idle Equipment Inspection

Specifies inspection intervals for equipment that has been idle.

Lubrication Schedule and Procedures

Covers lubrication intervals, motor, gear case, and wire rope lubrication.

Recommended Lubricants and Oils

Lists recommended motor oil and grease types based on temperature.

Parts, Service, and Disposal

Ordering Replacement Parts

Details how to order genuine Ingersoll-Rand parts for service.

Return Goods and Disposal Policies

Explains policies for returning goods and end-of-life disposal of winches.

Authorized Service and Maintenance

Advises using authorized service centers for all repairs and maintenance.