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Ingersoll-Rand FA2.5A Series User Manual

Ingersoll-Rand FA2.5A Series
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Form MHD56298
• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:
“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295
• Available winch options may require additional supplements to the basic winch manual.
• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.
• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.
• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.
• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.
• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:
Winch Man Rider
Supplements:
Model: Publication No. Model: Publication No.
FA2, FA2.5,
FH2, FH2.5
MHD56046
LS500RLP SAM0011
LS1000RLP SAM0012
FA5
MHD56042 and
MHD56220
LS150RLP SAM0082
LS150RLP/500/
1000
SAM0115
FA10 MHD56252
FA2.5A MHD56236
LS150RLP and
LS150PLP-PH
SAM0120
FA2B and
HU40A
MHD56207
LS500RLP-E SAM0122
FH10MR MHD56212
LS150RLP-
DP5M-F
SAM0184
Fulcrum Electric MHD56277
LS500HLP/
LS1000HLP
SAM0004
LS150HLP SAM0222
*Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
* Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.
Form MHD56298
Edition 2
November 2004
71441844
© 2004 Ingersoll-Rand Company
IMPORTANT INFORMATION:

Table of Contents

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Ingersoll-Rand FA2.5A Series Specifications

General IconGeneral
BrandIngersoll-Rand
ModelFA2.5A Series
CategoryWinches
LanguageEnglish

Summary

IMPORTANT INFORMATION

Safe Operating Practices

Manuals for safe operation are available for download or request.

SAFETY INFORMATION

Danger, Warning, Caution and Notice

Explains hazard signal words used in the manual for safety.

Safety Summary

Key safety points for winch operation and user responsibility.

SAFE OPERATING INSTRUCTIONS

WARNING LABELS AND TAG

SPECIFICATIONS

INSTALLATION

Wire Rope

Air Supply

OPERATION

Winch Controls

Describes the operation of standard and optional winch control systems.

Remote Pilot Pendant Control (optional feature)

Overload Valve Adjustment

Winch Brakes

Free Spool (optional feature)

INSPECTION

Frequent Inspection

Describes daily visual checks performed by operators before and during operation.

Periodic Inspection

TROUBLESHOOTING

LUBRICATION

MAINTENANCE

Disassembly

Cleaning, Inspection and Repair

Motor Assembly

K5C2-X Control Valve Assembly

Winch Assembly

Disc Brake Assembly

Testing

Operational Test

Procedures for testing a new, repaired, or altered winch before operational use.

Load Test

Guidelines for performing load tests to verify winch capacity and safety.

WINCH ASSEMBLY PARTS LIST

MOTOR ASSEMBLY PARTS LIST

DISC BRAKE ASSEMBLY PARTS LIST

AUTOMATIC DRUM BAND BRAKE ASSEMBLY DRAWING AND PARTS LIST

MANUAL DRUM BAND BRAKE ASSEMBLY DRAWING AND PARTS LIST

K5C2-X CONTROL VALVE ASSEMBLY PARTS LIST

EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE ASSEMBLY DRAWING

EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE PARTS LIST

REMOTE PENDANT ASSEMBLY PARTS LIST

FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

PILOT AIR CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

LIVE AIR LEVER CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

TENSIONING MANIFOLD ASSEMBLY PARTS LIST

OPEN FRAME (FACE) WINCH ASSEMBLY DRAWING AND PARTS LIST

AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST

PARTS ORDERING INFORMATION

WARRANTY

HOIST AND WINCH LIMITED WARRANTY

Details the terms and conditions of the manufacturer's warranty.

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