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Ingersoll-Rand Third Generation Force 5 - User Manual

Ingersoll-Rand Third Generation Force 5
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Form MHD56298
• A copy of our “Safe Operating Practices” Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:
“Safe Operating Practices Non-Man Rider™ Winches” Manual, Form No. MHD56250
“Safe Operating Practices for Man Rider™ Winches” Manual, Form No. MHD56251
“Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists” Manual, Form No. MHD56295
• Available winch options may require additional supplements to the basic winch manual.
• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.
• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.
• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.
• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.
• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:
Winch Man Rider
™ Supplements:
Model: Publication No. Model: Publication No.
FA2, FA2.5,
FH2, FH2.5
MHD56046
LS500RLP SAM0011
LS1000RLP SAM0012
FA5
MHD56042 and
MHD56220
LS150RLP SAM0082
LS150RLP/500/
1000
SAM0115
FA10 MHD56252
FA2.5A MHD56236
LS150RLP and
LS150PLP-PH
SAM0120
FA2B and
HU40A
MHD56207
LS500RLP-E SAM0122
FH10MR MHD56212
LS150RLP-
DP5M-F
SAM0184
Fulcrum Electric MHD56277
LS500HLP/
LS1000HLP
SAM0004
LS150HLP SAM0222
*Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
* Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.
Form MHD56298
Edition 2
November 2004
71441844
© 2004 Ingersoll-Rand Company
IMPORTANT INFORMATION:

Table of Contents

Questions and Answers

  • G
    Glenn CookAug 16, 2025
    Why my Ingersoll-Rand Third Generation Force 5 Winches will not operate?
    • C
      Carla HolmesAug 16, 2025
      There are several reasons why your Ingersoll-Rand Winches might not be operating. First, check the air supply line connections and hoses to ensure there is an air supply to the winch. Second, the winch might be overloaded, so reduce the load to within the rated capacity. Third, the Emergency Shut-off Valve might be engaged, so reset it. Fourth, check for shipping plugs in the control valve and remove them. Finally, the drum brake might not be released; disengage the manual drum brake.
  • J
    Jeremiah CarrilloAug 19, 2025
    What to do if the throttle lever moves but Ingersoll-Rand Winches doesn't operate?
    • K
      Karen SmithSep 12, 2025
      If the throttle or pendant lever moves but your Ingersoll-Rand Winches doesn't operate, there could be several reasons: * The motor may be damaged. In this case, disassemble and clean the motor, replacing any worn or damaged parts. * There might be insufficient air supply. Ensure the air pressure at the winch inlet is at least 90 psig (6.3 bar/630 kPa) at rated volume, and clean the air line filter. * The Emergency Stop Valve could be engaged. Try resetting it. * The Overload Device might be engaged. Reduce the load to within the rated capacity of the winch and reset the Emergency Stop Valve. * There may be an air leak. Check hose connections and lines for wear or damage, and replace any worn or damaged hoses.
  • J
    Jasmine CarpenterAug 22, 2025
    What to do if the load continues to move when Ingersoll-Rand Third Generation Force 5 is stopped?
    • K
      Kevin RodriguezAug 22, 2025
      If the load continues to move when your Ingersoll-Rand Winches is stopped, it could be due to: * Slipping Brakes: Check the brake band adjustment and brake band lining wear. Disassemble and inspect the disc brake. * Winch Motor Controls Sticking: Check that the pendant/throttle levers return to normal (neutral) positions when released. Disassemble, inspect, and repair the pilot air control valve. Verify spool adjustment.
  • M
    Micheal EllisAug 26, 2025
    Why my Ingersoll-Rand Winches does not lift load?
    • C
      Carrie ClarkAug 26, 2025
      If your Ingersoll-Rand Winches does not lift the load, it could be due to a couple of reasons. The motor may be damaged, so you should remove and disassemble the motor, examine all parts, and replace any that are worn or damaged. Alternatively, there might be insufficient air supply. Verify that the air supply pressure and volume at the winch inlet meets the requirements and clean the air line filter.
  • J
    John DavisAug 28, 2025
    How to fix if my Ingersoll-Rand Third Generation Force 5 runs slow?
    • H
      hfordAug 28, 2025
      If your Ingersoll-Rand Winches runs slow, consider these potential issues: * Improper hose or fitting sizes: Check fittings, connections, and hoses for correct size and length. Replace parts that may cause restricted air flow and inspect the air line filter. * Damaged motor: Remove and disassemble the motor. Inspect all parts and replace all worn or damaged parts.
  • L
    Lawrence CantuAug 31, 2025
    Why does the motor of my Ingersoll-Rand Third Generation Force 5 run hot and makes excessive noise?
    • K
      Kathy WhiteAug 31, 2025
      If the motor of your Ingersoll-Rand Winches runs hot or makes excessive noise during operation, it could be due to improper lubrication. Set the lubricator to provide a minimum of 3 drops per minute. It may also be caused by damaged or broken motor internal parts, requiring you to disassemble and repair the motor.
  • S
    Sherry HuangSep 3, 2025
    What to do if the brake fails to release on my Ingersoll-Rand Third Generation Force 5 Winches?
    • J
      Julie MillerSep 3, 2025
      If the brake fails to release on your Ingersoll-Rand Winches, consider the following: * Low air supply pressure: Ensure the supply air pressure at the brake inlet is at least 50 psig (3.4 bar/340 kPa). * Leaking diaphragm: Disassemble the brake and replace the diaphragm. * No release pressure at the brake port: Verify proper operation of winch controls.
  • D
    Dr. Troy NewmanSep 6, 2025
    How to prevent air lines from freezing on Ingersoll-Rand Winches?
    • J
      johnnysmithSep 6, 2025
      To prevent air lines from freezing on your Ingersoll-Rand Winches, address the water in the air supply. Install or drain air system moisture traps, moisture collecting air receivers, and compressor aftercoolers. After corrective action has been taken, disconnect lines at the winch inlet and purge with clean, dry air or nitrogen.
  • C
    Curtis PhillipsSep 9, 2025
    What causes the brake to not release on Ingersoll-Rand Third Generation Force 5?
    • B
      barnettjessicaSep 9, 2025
      If the brake will not release on your Ingersoll-Rand Winches, it could be due to damaged or leaking cylinder seals. If air is noticed escaping from around the cylinder cover when attempting to release the brake, disassemble and inspect the brake. Replace all seals and repair or replace worn or damaged parts. Also, a dirty filter in the air supply can cause this issue, so clean or replace the filter.
  • A
    Abigail PetersonSep 12, 2025
    What to do if the brake does not set when applied on Ingersoll-Rand Third Generation Force 5 Winches?
    • A
      Amanda ClineSep 12, 2025
      If the brake does not set when applied on your Ingersoll-Rand Winches, the hole in the exhaust valve may be restricted or the exhaust valve may be damaged. Remove and inspect the exhaust valve. Clean the hole or replace the damaged exhaust valve.

Ingersoll-Rand Third Generation Force 5 Specifications

General IconGeneral
BrandIngersoll-Rand
ModelThird Generation Force 5
CategoryWinches
LanguageEnglish

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