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CONTENTS
Page
Safety Information
Danger, Warning, Caution and Notice .............................................................................................................................................................. 3
Safe Operating Instructions ............................................................................................................................................................................... 4
Warning Labels and Tag .................................................................................................................................................................................... 4
Specifications
Description ......................................................................................................................................................................................................... 5
Model Code Explanation ................................................................................................................................................................................... 5
General Specifications ....................................................................................................................................................................................... 6
Winch Weight and Wire Rope Capacities ......................................................................................................................................................... 6
Performance Graphs........................................................................................................................................................................................... 7
Installation
Mounting ............................................................................................................................................................................................................ 8
Wire Rope........................................................................................................................................................................................................... 8
Air Supply ........................................................................................................................................................................................................ 10
Motor ................................................................................................................................................................................................................ 11
Initial Operating Checks .................................................................................................................................................................................. 11
Operation
Winch Controls ................................................................................................................................................................................................ 12
Brakes ............................................................................................................................................................................................................... 13
Free Spool ........................................................................................................................................................................................................ 14
Inspection
Records and Reports ........................................................................................................................................................................................ 15
Wire Rope Reports ........................................................................................................................................................................................... 15
Frequent Inspection ......................................................................................................................................................................................... 15
Periodic Inspection .......................................................................................................................................................................................... 16
Winches Not in Regular Use ........................................................................................................................................................................... 16
Inspection and Maintenance Report Form ...................................................................................................................................................... 17
Troubleshooting .............................................................................................................................................................................................. 18
Lubrication...................................................................................................................................................................................................... 19
Maintenance
Thermoplastic Coating ..................................................................................................................................................................................... 21
Adjustments...................................................................................................................................................................................................... 22
Disassembly ..................................................................................................................................................................................................... 22
Cleaning, Inspection and Repair ..................................................................................................................................................................... 27
Assembly .......................................................................................................................................................................................................... 28
Testing .............................................................................................................................................................................................................. 35
Parts Section
Winch Parts Drawings and Parts Lists Table of Contents .............................................................................................................................. 36
Winch Cross Section Drawing......................................................................................................................................................................... 37
Winch Parts Drawings and Parts Lists .................................................................................................................................................... 38 - 61
Parts Ordering Information.......................................................................................................................................................................... 62
Warranty ......................................................................................................................................................................................................... 63
Office Locations.............................................................................................................................................................................................. 64
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