Ingersoll-Rand HXP 30 User Manual

®
APDD 739
June 1999
XF 20 - 30
EP 20 - 30
HP 20 - 30
HXP 20 - 30
OPERATORS/
INSTRUCTION MANUAL
OPTIONS
Before installation or starting the compressor for
the first time, this manual should be studied careful-
ly to obtain a clear knowledge of the unit and of the
duties to be performed while operating and main-
taining the unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains IMPORTANT SAFE-
TY DATA and should be kept with the air compres-

Ingersoll-Rand HXP 30 Specifications

General

Brand	Ingersoll-Rand
Model	HXP 30
Category	Air Compressor
Language	English

Summary

Operators and Instruction Manual Options

Safety and Operational Guidelines

Manual must be studied for unit knowledge and operational duties before use.

Warranty Information

General Warranty Terms

Details warranty coverage for defects, exclusions, and company's correction obligations.

Extended Airend Warranty

Specific warranty period for airend components when using designated coolant.

Safety and Warning Information

General Safety Instructions

Emphasizes reading the manual, understanding hazards, and following safe operating practices.

Specific Safety Precautions

Detailed precautions for installation and maintenance, including electrical, pressure, and chemical safety.

Safety Shutdowns and Operational Warnings

High Air Temperature Safety Shutdown

Details the automatic shutdown for high discharge air temperature and its testing procedure.

General Operational Warnings

Warns about mechanical failure, injury, and improper piping/lubricant use, and clarifies breathing air use.

Critical Safety Notices and Warnings

Hazard Identification Warnings

Highlights critical hazards including electrical, high pressure, moving parts, and coolant use.

Receipt and Inspection of Equipment

Initial Inspection Procedures

Details procedures for inspecting shipments for damage and filing claims, emphasizing customer responsibility.

Installation Requirements

Ventilation and Environmental Considerations

Specifies ventilation needs, environmental conditions, and surrounding area requirements for proper operation.

Foundation and Mounting Guidelines

Installation - Piping

Discharge Piping Requirements

Electrical Installation and Wiring

Power Connection and Wiring Checks

Electrical System Configuration

Voltage Conversion Procedures

Pre-Operation Checks

Rotation Check Procedure

Details the procedure for checking compressor motor and fan rotation, emphasizing correct direction.

Operating Procedures

Starting, Stopping, and Control Panel

Guides on starting, stopping the unit, and identifies key components on the control panel.

Installation Environment

Outdoor Sheltered Installation Guidelines

Compressor Control Functions

Capacity Control Modes

Pressure Switch Adjustment Procedure

Provides a step-by-step guide for adjusting the compressor's pressure switch settings.

Advanced Control Options

Modulation and ACS Control Explained

Intellisys Control Features

Intellisys Differential and ACS Operation

Optional Control Valve Adjustment

Modulate Control Valve Adjustment Procedure

Provides a detailed procedure for adjusting the modulate control valve, including safety warnings.

Intellisys Control Operations

Emergency Stop and Power Indicator

Explains the function of the emergency stop switch and the power indicator light.

Start and Unload/Load Buttons

Details the operation of the Start button and the Unload/Load button for compressor control.

Setpoint Configuration

Setpoint Procedure and Variables

Warning Messages and Reset

Alarm Conditions and Troubleshooting

Alarm Messages and Reset Procedures

Details alarm messages such as low sump press, high air press, and motor overloads, with reset instructions.

Specific Alarm Conditions

Covers specific alarms like Emergency Stop and high airend temp when the machine is not running.

Scheduled Preventative Maintenance

Maintenance Schedule Table

Provides a comprehensive schedule of recommended maintenance actions based on time intervals or running hours.

Maintenance Procedures

General Maintenance Requirements

Pressure Relief Valve Testing

Details the monthly procedure for testing the pressure relief valve, including safety precautions.

Sheave Alignment Procedures

Sheave Alignment Steps

Drive Belt Maintenance

Drive Belt Installation and Tension

Shaft Seal Replacement

Seal and Filter Maintenance

Inlet Air Filter Replacement

Coolant System Maintenance

Coolant Filter Replacement Procedure

Details the process for replacing the coolant filter, including safety notes about hot coolant.

Coolant Change Procedure

Outlines the steps for draining and refilling the coolant system, emphasizing proper procedure.

Coolant System Servicing

Coolant Filter and Fill Procedures

Motor Maintenance

Motor Lubrication Requirements

Troubleshooting Guide

Standard Control Troubleshooting Chart

A chart correlating common troubles with specific check point numbers for standard control systems.

Standard Control Trouble Causes

Lists potential causes for compressor issues, from voltage problems to component failures.

Intellisys Control Troubleshooting

Intellisys Control Troubleshooting Chart

Troubleshooting chart for Intellisys control, linking issues to display messages and required actions.

Optional Features and Controls

Remote Start/Stop Option

Power Outage Restart Option

Electrical Schematics

Full Voltage Standard Control Schematic

Provides the electrical wiring diagram for a full voltage standard control system.

Star Delta Standard Control Schematic

Presents the electrical wiring diagram for a Star Delta standard control system.

Full Voltage Intellisys Option Schematic

Shows the electrical wiring diagram for a full voltage system with the Intellisys option.

Star Delta Intellisys Option Schematic

Illustrates the electrical wiring diagram for a Star Delta system with the Intellisys option.

Foundation Plans: Base Mounted Units

Base Mounted-Unenclosed Foundation

Base Mounted-Enclosed Foundation

Foundation Plans: Tank Mounted Units

120 Gal. Tank Mounted-Unenclosed Foundation

120 Gal. Tank Mounted-Enclosed Foundation

Foundation Plans: 240 Gal. Tank Mounted Units

240 Gal. Tank Mounted-Unenclosed Foundation

240 Gal. Tank Mounted-Enclosed Foundation

System Flow Diagrams

Basic Flow Schematic - Standard Control

Illustrates the basic flow of air and coolant for a standard control system.

Basic Flow Schematic - Intellisys Control

Shows the basic flow of air and coolant for a system with Intellisys control.