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Ingersoll-Rand MM 37-75 User Manual

Ingersoll-Rand MM 37-75
62 pages
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XFE/EPE/HPE 50
XF/EP/HP 60
XF/EP/HP/XP 75-100
ML/MM/MH 37-75
OPERATORS/
INSTRUCTION MANUAL
OPTIONS
Before installation or starting the compressor for the
first time, this manual should be studied carefully to
obtain a clear knowledge of the unit and of the duties
to be performed while operating and maintaining the
unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains IMPORTANT SAFETY
DATA and should be kept with the air compressor at all
times.
FORM: APDD 696C
July 2002
More Than Air. Answers.
Online answers: http://www.air.irco.com
Phone: 1-800-526-3615
CCN: 80440332 REV: C

Questions and Answers:

Ingersoll-Rand MM 37-75 Specifications

General IconGeneral
BrandIngersoll-Rand
ModelMM 37-75
CategoryAir Compressor
LanguageEnglish

Summary

Warranty Information

Bonded Warranty & Registered Start Up

Details the terms and conditions of the manufacturer's warranty for equipment.

0.0 SAFETY AND WARNINGS

0.1 SAFETY INSTRUCTIONS

General safety advice for installation, operation, and maintenance of the compressor.

0.2 SAFETY PRECAUTIONS

Specific safety precautions including signal words (DANGER, WARNING, CAUTION, NOTICE).

1.0 RECEIPT OF EQUIPMENT

1.1 INSPECTION

Procedures for inspecting the compressor upon arrival for damage or discrepancies.

1.2 UNPACKING AND HANDLING

Guidelines for safely unpacking and handling the compressor package using forklifts or slings.

2.0 INSTALLATION

2.1 VENTILATION

Requirements for adequate ventilation to prevent overheating and ensure proper operation.

2.2 FOUNDATION REQUIREMENTS

Guidance on selecting a suitable level floor and using vibration-dampening materials.

2.4 ELECTRICAL INSTALLATION

Wiring and Starter Box Checks

Confirming line voltage, starter box compliance, and electrical connection tightness.

3.0 INTELLISYS CONTROLLER

3.1 EMERGENCY STOP SWITCH

Function and reset procedure for the emergency stop button.

2.5 OUTDOOR SHELTERED INSTALLATION

3.4 PUSH BUTTONS

3.5 SET POINT PROCEDURE

Modifying Controller Variables

Procedure to adjust 14 controller variables including pressure, display time, and restart settings.

3.6 WARNINGS

Warning Indicators and Reset

How warnings are displayed, how they scroll, and how to reset them.

3.7 ALARMS

Alarm Messages and Reset

List of alarm messages and procedures for resetting alarms.

4.4 COMPRESSED AIR SYSTEM

4.5 COOLANT/AIR SEPARATION SYSTEM

4.7 COMPRESSOR CONTROL SYSTEM

Intellisys Control Features

Standard features of the Intellisys control system like auto start/stop and capacity control.

Automatic Start/Stop Control

Automatic Start/Stop Operation Timers

Explanation of timers 'A' and 'B' that govern automatic start/stop cycles.

5.0 SCHEDULED PREVENTATIVE MAINTENANCE

5.1 MAINTENANCE SCHEDULE

Recommended maintenance tasks and intervals based on running hours or time.

5.4 INLET AIR FILTER

Inlet Air Filter Replacement

Procedure for changing the inlet air filter element.

5.5 COOLANT FILTER

Coolant Filter Replacement

Procedure for replacing the coolant filter element.

5.6 COOLANT

5.8 COOLANT SEPARATOR ELEMENT

Separator Element Replacement

Procedure for checking and replacing the coolant separator element.

5.9 COOLER CORES: CLEANING

5.10 MOTOR LUBRICATION

Motor Lubrication Intervals and Amounts

Guidelines for motor bearing relubrication, including intervals and grease quantities.

5.16 FLUID AND VIBRATION MONITORING

6.0 TROUBLE SHOOTING CHART

Troubleshooting Compressor Start Issues

Identifies causes and solutions for compressor failure to start.

Troubleshooting Compressor Shutdowns

Identifies causes and solutions for compressor shutdowns.

Troubleshooting High Coolant Consumption

7.1 ELECTRICAL SCHEMATIC-FULL VOLTAGE

7.2 ELECTRICAL SCHEMATIC-STAR-DELTA

7.6 BASIC FLOW SCHEMATIC - AIR COOLED

7.7 BASIC FLOW SCHEMATIC - WATER COOLED

8.0 WATER QUALITY RECOMMENDATIONS

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