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Ingersoll-Rand Rider MR150K Series User Manual

Ingersoll-Rand Rider MR150K Series
36 pages
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Form MHD56490
Edition K
November 2021
CCN 45957115
Air Powered Man
Rider™Winch
MR150K Series
yProduct Information

Table of Contents

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Ingersoll-Rand Rider MR150K Series Specifications

General IconGeneral
BrandIngersoll-Rand
ModelRider MR150K Series
CategoryWinches
LanguageEnglish

Summary

Product Description and Intended Use

Description and Intended Use

Defines the product's purpose, limitations, and maintenance inspection requirements.

CE and ATEX Option

Details the product's conformity with European Standards and ATEX marking.

Manufacturer's Address

Provides the operational location and contact details for Ingersoll Rand.

Specifications

Model Code Explanation

Breaks down and explains the components of the product's model code.

Standard Features

Lists the standard features and components included with the winch.

Capacity and Wire Rope

Details the product's load capacity and minimum/maximum wire rope specifications.

Traceability and Certification

Explains load bearing part traceability and type approval certifications.

Installation

Mounting and Foundation

Covers winch positioning, securing, and foundation requirements for safe installation.

Air Supply and Lines

Details air supply requirements, line specifications, and component functions.

Wire Rope Installation and Rigging

Covers wire rope selection, installation, spooling, handling, and rigging.

Component Setup

Explains the setup and adjustment of limit switches, manual guide, and slack line device.

Winch Component Details

Describes motor, roller, pendent, and outlines initial operating checks.

Operation

General Operation Guidelines

Provides key operational aspects, safety instructions, and load awareness.

Training and Planning

Covers operator training programs and pre-operation planning meetings.

Controls and Emergency Systems

Explains winch controls, pendent operation, emergency stop, and overload device.

Braking and Lowering Procedures

Details automatic brakes and procedures for emergency lowering.

Alternate Procedures and Storage

Covers alternate lifting, slack line device function, and winch storage guidelines.

Inspection

Inspection Classifications and Records

Defines inspection levels based on usage and the importance of wire rope inspection records.

Maintenance and Inspection Schedules

Outlines recommended maintenance intervals and various inspection types.

Inspection Report

Inspection Checklist

A form for recording the condition and corrective actions during winch inspections.

Adjustments

Overload Device Adjustment

Procedures for adjusting the overload protection device settings.

Automatic Band Drum Brake Adjustment

Steps for adjusting the automatic band drum brake.

Lubrication

Lubricant Recommendations

Details recommended lubricant grades for the air motor and gearbox.

General Lubrication Practices

Covers lubrication for reduction gears, seals, bearings, and wire rope.

Torque Chart

Fastener Torque Specifications

Provides torque values for various fastener sizes and grades.

Warranty

Ingersoll Rand Limited Warranty

Outlines the terms, conditions, and limitations of the product warranty.

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