EasyManua.ls Logo

Ingersoll-Rand Sierra SM 55 User Manual

Ingersoll-Rand Sierra SM 55
292 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
PIE
OPERATION AND MAINTENANCE MANUAL
with parts catalogue
MANUALE D’USO E MANUTENZIONE
con lista ricambi
MANUAL DE MANEJO Y MANTENIMIENTO
con lista de repuestos
MANUAL DE OPERAÇAO E CONSERVAÇAO
com lista de peças
SL & SM 37 & 45 (50Hz)
SL, SM & SH 55 & 75 (50Hz)
L & H 50 & 60 (60Hz)
L, H & HH 75 &100 (60Hz)
C.P.N : 88155502
ISSUE : 2
DATE : AUGUST 1997
S/No TS0735 –>>

Table of Contents

Other manuals for Ingersoll-Rand Sierra SM 55

Question and Answer IconNeed help?

Do you have a question about the Ingersoll-Rand Sierra SM 55 and is the answer not in the manual?

Ingersoll-Rand Sierra SM 55 Specifications

General IconGeneral
ModelSierra SM 55
ManufacturerIngersoll-Rand
Power SourceElectric
Motor Power55 hp
Phase3
TypeRotary Screw
Maximum Pressure125 PSI
Voltage460V
Tank SizeN/A (Base Mounted)

Summary

U.K. PRESSURE SYSTEM REGULATIONS

EC DECLARATION OF CONFORMITY

WITH EC DIRECTIVES

Lists the EC Directives relevant to the product conformity.

SAFETY PRECAUTIONS

General Information

Ensures operator reads decals and consults manuals before operation or maintenance.

FOREWORD

GENERAL INFORMATION

GENERAL OPERATION

Describes the Sierra compressor as an electric motor driven, two-stage, dry screw compressor package.

DESIGN PRESSURES

Details the normal and maximum allowable operating pressures for Ingersoll-Rand Sierra compressors.

CONDENSATE REMOVAL SYSTEM

Describes the system for collecting and ejecting condensation using solenoid valves.

LUBRICATION SYSTEM

Describes the oil sump, oil pump, oil cooler, and oil pressure regulation system.

DESIGN TEMPERATURES

Specifies the designed ambient temperature range for standard compressors and recommendations for other conditions.

COOLING SYSTEM

Describes the intercooler, aftercooler, oil cooler, fan, and motor as an integral assembly.

COOLING SYSTEM (WATERCOOLED)

Details water-cooled system components and operation, including heat exchangers and water flow.

GENERAL INFORMATION

ELECTRICAL SYSTEM

Describes the electrical system, including the INTELLISYS controller and standard components.

CAPACITY CONTROL

Explains how the compressor controls its capacity.

Star–delta type starter

Explains the function and operation of the automatic star-delta starter.

Automatic unloaded start

Describes the automatic start sequence in unloaded mode and subsequent loading.

POWER OUTAGE RESTART OPTION

Explains the automatic restart option after power interruption.

On–off line control

Explains the on-off line control mechanism based on plant air pressure.

SEQUENCER CONTROL

Describes the capability of adding sequencer control via an interface.

GENERAL INFORMATION

AUTOMATIC START/STOP CONTROL OPTION

Details the automatic start/stop function, including timing intervals and conditions.

Automatic start/stop operation

Details the automatic start/stop logic, including timers A and B functions.

HIGH CONDENSATE LEVEL SWITCH

Describes the high condensate level switch option and its function.

GENERAL INFORMATION

Delay load time

Defines the delay load time and its function in the automatic start/stop sequence.

INSTALLATION / HANDLING

KEY

Key to diagram labels for installation and handling.

COOLING WATER PIPING

Specifies requirements for water piping, including size, isolation valves, and inspection.

CAUTION: Do not operate the machine with the panels removed

Caution against operating the machine with panels removed due to overheating and noise exposure.

Proper operation of your compressor requires that the water flow listed below is provided

Details water flow requirements and temperature limits for proper compressor operation.

SIERRA SIZE MINIMUM WATER FLOW

Table listing minimum water flow requirements for different SIERRA compressor sizes.

ROTATION CHECK

Provides instructions for checking motor rotation direction to prevent airend damage.

DRIVE MOTOR

Describes correct motor rotation direction and checks for drive motor and fan motor.

INSTALLATION / HANDLING

COMMISSIONING

Provides steps for commissioning the machine before placing it into service.

Ensure that the machine is positioned securely

Instructions for secure and stable machine positioning to avoid movement and strain.

To ensure good operation life and performance of the compressor cooling system

Lists recommended acceptable ranges for water constituents for compressor cooling system.

UNPACKING

Instructions for unpacking the compressor, including handling the cover and packing materials.

CAUTION: A minimum of 1 metre (3ft.) all round the compressor is recommended.

Caution regarding minimum clearance around the compressor for safety and exhaust management.

WARNING: If more than one compressor is connected to one common downstream plant

Warning about connecting multiple compressors to a common plant.

SCALE: Scale formation inhibits effective heat transfer

Explains scale formation, its causes (temperature, pH, calcium carbonate precipitation), and control methods.

LOCATION IN THE PLANT

Provides advice on selecting an appropriate installation location for the compressor.

CORROSION: In contrast to scale formation is the problem of corrosion.

Discusses corrosion, its causes (chlorides, low pH, dissolved oxygen), and factors influencing it.

It is essential when installing a new compressor [1], to review the total air system.

Emphasizes reviewing the total air system for safe and effective installation, considering liquid carryover.

INSTALLATION / HANDLING

DISCHARGE PIPING

Guidance on discharge piping size and suitability for discharge pressure.

INSTALLATION / HANDLING

PRIOR TO STARTING

Pre-start checks and procedures for electric motor, personnel competence, safety procedures, and electrical connections.

INSTALLATION / HANDLING

Water cleanliness is also extremely important.

Emphasizes the importance of water cleanliness and the use of proper water strainers.

VENTING THE WATER SYSTEM

Provides a step-by-step procedure for venting the water system after installation or draining.

INSTALLATION / HANDLING

DRAINING THE WATER SYSTEM

Provides a procedure for completely draining the water system.

WATER QUALITY RECOMMENDATIONS

Discusses the importance of water quality and its impact on compressor performance.

MAINTENANCE

Daily

Daily maintenance tasks: check oil level, air filter pressure differential, and condensate drain.

AIR FILTER CHANGE PROCEDURE

Procedure for changing air filter elements, including standard and high dust options.

MAINTENANCE

OIL AND OIL FILTER

Provides instructions for changing the engine oil and oil filter.

MAINTENANCE

ROUTINE MAINTENANCE

General guidelines for routine maintenance and safety precautions before starting work.

Upon completion of maintenance tasks and prior to returning the machine into service, ensure that:–

Post-maintenance checks: testing, refitting guards, closing panels, and containing hazardous materials.

Prior to attempting any maintenance work, ensure that:–

Pre-maintenance checks including pressure discharge, safety measures, and electrical isolation.

WARNING

Warning against opening drain valves or removing components without ensuring the machine is fully shut down.

MAINTENANCE

Prior to opening or removing panels or covers to work inside a machine, ensure that:–

Pre-opening checks: operator awareness of reduced protection, hazards, and ensuring machine cannot start.

Prior to attempting any maintenance work on a running machine, ensure that:–

Pre-maintenance checks for running machines: limiting tasks, disabling safety devices, knowing hazards, PPE, and signage.

MAINTENANCE

COMPRESSOR MODULE INPUT SHAFT SEAL REPLACEMENT

Step-by-step instructions for replacing the compressor module input shaft seal.

FAULT FINDING

Compressor fails to start.

Troubleshooting steps for compressor failure to start, checking fuses and connections.

Compressor shuts down.

Troubleshooting for compressor shutdown due to remote stop fault or starter fault.

FAULT FINDING

”HIGH COND LEVEL”

Troubleshooting for high condensate level: checking drain system, valves, and strainers.

FAULT FINDING

”LOW OIL PRESSURE”

Fault code for low oil pressure, with troubleshooting steps.

FAULT FINDING

Low system air pressure.

Troubleshooting low system air pressure due to unload mode or low setpoint.

AIR LEAK.

Troubleshooting air leaks: checking piping, manual and solenoid valves.

FAULT FINDING

UNLOADING VALVE NOT FULLY OPEN.

Troubleshooting unloading valve issues: checking hydraulic cylinder and replacing valve assembly.

Compressor fails to load.

Troubleshooting compressor failure to load.

LEAKING SEALS IN HYDRAULIC CYLINDER.

Troubleshooting leaking seals in hydraulic cylinder.

DEFECTIVE LOAD SOLENOID VALVE.

Troubleshooting for defective load solenoid valve: checking tubes and replacing valve.

PARTS CATALOGUE

ENCLOSURE (AIR COOLED)

ENCLOSURE (WATER COOLED)

BASE / CABINET / COOLER

MOTOR ASSEMBLY

FILTER ASSEMBLY

OPTIONS High dust filter

OPTIONS High dust filter

AIR PIPING

COOLING SYSTEM (WATER COOLED)

OIL PIPING

CONDENSATE PIPING

INSTRUMENTATION/ ELECTRICAL SYSTEM

LITERATURE

Related product manuals