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insize ISR-C300 - User Manual

insize ISR-C300
16 pages
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MN-ISR-C300-E
www.insize.com
V3
ROUGHNESS TESTER
(SEPARABLE TYPE)
OPERATION MANUAL
ISR-C300
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insize ISR-C300 Specifications

General IconGeneral
Brandinsize
ModelISR-C300
CategoryTest Equipment
LanguageEnglish

Summary

Introduction and Features

Instrument Features Overview

Details the composite structure, connectivity, multi-parameters, LCD display, DSP chip, standards compliance, battery, data storage, and software features.

Measurement Principle Explained

Explains how the pickup traces the surface, converts displacement to an analog signal, and is processed by the DSP chip for measurement results.

Standard Configuration Items

Lists the standard items included with the instrument, such as probes, cables, and adapters.

Part Identification and Button Functions

Main Display Unit and Drive Unit Components

Identifies the main display unit, drive unit, and associated components like the fix board and pin shaft.

Front Panel Button Layout

Details the layout of the front panel of the Master Display Unit, including buttons and indicators.

Power and Measurement Control Keys

Explains the operation of the Power key for on/off and the Start key for initiating measurements.

Navigation and Menu Key Functions

Describes the function of Up, Down, Cancel/Exit, and Enter keys for menu navigation and parameter adjustment.

Touch Screen Control Areas

Details the purpose of specific touch-sensitive areas on the display for functions like zooming and viewing results.

Setup and Connection Procedures

Battery Charging Instructions

Details the procedure and requirements for charging the instrument's lithium-ion battery via USB or adapter.

Sensor and Drive Unit Connection

Provides instructions on how to connect and disconnect the sensor and drive unit, emphasizing care for the stylus.

Drive Unit to Main Display Unit Connection

Explains the installation process for connecting the drive unit to the main display unit using fixed pin shafts.

Measuring Operation Guide

Preparation and Power On;Off

Covers pre-measurement checks, surface preparation, and powering the instrument on and off.

Pickup Positioning for Measurement

Explains how to correctly position the pickup on the surface to ensure accurate roughness measurements.

Drive Unit Removal Procedure

Details the step-by-step procedure for detaching the drive unit from the main display unit.

Extension Cable Usage

Explains how to use the extension cable to connect the main display unit and drive unit when they are not directly attached.

Measurement Execution and Data Handling

Initiating a Measurement

Instructs on how to initiate a measurement by pressing the Start key or its touch area.

Viewing Measurement Results

Explains how to view all measurement results and use the profile display area for zooming.

Printing Measurement Data

Details how to print measurement data to a serial printer and configure print output.

Saving Measurement Results

Explains how to save measurement results to the instrument's internal memory.

Accessing Main Menu Settings

Guides on accessing the main menu to configure various instrument settings.

System Settings Configuration

System Settings Part 1

Covers settings like Ra, Rmax, BPS rate, Bluetooth mode, Auto Shutdown, and Print.

System Settings Part 2

Includes settings for Touch Screen Calibration, RPC Details, Date & Time, TFT Brightness, Reset, and Format Memory.

Advanced Settings and Parameters

RPC Details Settings

Allows user-defined selection of Rpc-parameter calculation between 'µm' and '%'.

Date and Time Configuration

Provides instructions on how to adjust the instrument's date and time settings.

LCD Display Brightness Adjustment

Explains how to adjust the brightness of the LCD display.

Resetting to Factory Settings

Guides on how to restore the instrument to its original factory default settings.

Formatting Internal Memory

Details the process of data formatting, which erases all stored data records.

Measuring Condition Settings

Explains how to set measurement conditions such as cutoff length, range, unit, and filter.

Data Management and Calibration

Record Management and Viewing

Describes how to manage and view stored measurement records.

Software and Hardware Information

Provides access to instrument software and hardware details for upgrade and maintenance.

Parameter Calibration Procedure

Guides on calibrating the instrument using a standard calibration block for improved accuracy.

Print Function Setup

Explains how to configure print settings for parameters or all data.

Data Output and Mobile Connectivity

Data Output to Excel

Explains how to output measurement data to Excel via Bluetooth connection.

Mobile APP Operation

Details how to use the mobile APP for remote control and data transmission via Bluetooth.

Software and Accessory Usage

Dataview Software for Analysis

Describes using Dataview software for waveform analysis and uploading measurement results to a PC.

Adjustable Height Support Feet

Explains the use of adjustable support feet for stabilizing measurements on smaller workpieces.

Height Gauge Adapter

Details the use of a height gauge adapter for specific measurement setups.

Extension Rod (50 mm) for Depth

Explains the use of a 50mm extension rod to increase the pickup's reach depth.

Sensor Types and Applications

Groove Sensor Specifications

Provides dimensions and details for the standard groove sensor.

Small Hole Sensor Usage

Explains the measurement capabilities and mounting requirements for the small hole sensor.

Extra Small Hole Sensor Operation

Details the operation and mounting of the extra small hole sensor for specific hole measurements.

Deep Groove Sensor Applications

Describes the use of the deep groove sensor for measuring deep grooves and shallow steps.

Support for Flat Surfaces

Explains the use of a support for measuring objects smaller than the tester on a flat plane.

Cylindrical Surface Measurement and Bluetooth Printer

Support for Cylindrical Surfaces

Explains how to measure cylindrical objects where direct measurement is not feasible.

Bluetooth Printer Connectivity

Details the connection process and settings for using a Bluetooth printer with the roughness meter.

Technical Specifications

Measurement Range and Resolution

Lists the vertical and horizontal measurement ranges and resolution of the instrument.

Evaluation Parameters and Standards

Details the available evaluation parameters and the international standards the instrument complies with.

Sensor and Principle Details

Specifies details about the sensor, stylus, measuring force, and measurement principle.

Accuracy, Repeatability, and Power

Provides specifications for accuracy, repeatability, battery, and working time.

Physical Dimensions and Environment

Lists the dimensions of display and drive units, mass, and working/storage environment conditions.

Measurement Range and Maintenance

Parameter Measuring Ranges

Details the specific measuring ranges for various roughness parameters like Ra, Rz, Rq, etc.

Probe Handling Precautions

Provides essential advice for handling the probe carefully to avoid damage and ensure longevity.

Main Unit Cleaning and Care

Advises on maintaining the cleanliness of the main unit's surface with a soft dry cloth.

Battery Status and Charging

Reminds users to observe battery prompts and charge when low, suggesting a 3-hour charging time.

Standard Sample Plate Maintenance

Emphasizes keeping the standard sample plate surface clean and avoiding scratches.

Troubleshooting Common Issues

Guides on handling common faults like display issues, motor errors, and touchscreen failures.

References and Parameter Definitions

Glossary of Terms

Defines key terms related to filter profiles, direct profiles, and surface texture parameters.

Traversing Length Definitions

Explains traversing length concepts for RC, PC-RC, and GAUSS filters.

Arithmetical Mean Deviation (Ra)

Defines Ra as the arithmetic mean of absolute profile deviations within the sampling length.

Root-mean-square Deviation (Rq)

Defines Rq as the root of the mean square of profile deviations within the sampling length.

Profile Height Definitions and Sampling

Maximum Height of Profile (Rz)

Defines Rz as the sum of the highest peak and deepest valley from the mean line within the sampling length.

Total Peak-to-valley Height (Rt)

Defines Rt as the sum of the highest peak and deepest valley over the evaluation length.

Recommended Sampling Length Table

Provides a table correlating Ra, Rz values with recommended sampling lengths.

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