SYSTEM TEST
F1
J1 = 2 pin Molex KK-100 connector - HI-POT TEST Power Up
J2 = 3 pin Amp Mate-n-Lok connector - Power connector
J3 = 2 pin Molex KK-156 - Current Sensor Connector
J4 = 6 pin Amp Mate-n-Lok connector - Control Relays 5 & 6 contacts
All the 120 volt loads should be turned off, or disconnected. Both 120 volt AC and 12 volt DC power should now be applied
to the system. When this is done, the relays should be heard pulling in. On the Display Panel, the numeric display should
read "0", the six Power Status LED's should come ON, and the "30 Amp" service type LED should light. A clamp-on type
ammeter should be used to measure the current being supplied by the 30Amp shore power cord.
Connect, or turn on one of the controlled AC loads. It should operate and the numeric display or the clamp-on ammeter
should show the amount of current that load is drawn. Turn that appliance off and repeat this with each of the others. To
test the load shedding, turn ON all the controlled appliances. The total current drawn should exceed 30 Amps.
When the total amount of current exceeds 30 Amps, the loads should
begin to turn off to bring the total below 30 Amps.
- 5 Amp, ATO type, for EMS Control Module circuitry only. .
This could result in severe damage to the circuitry or create a possible fire hazard.
1 Hi-Pot Override
2 Hi-Pot Override
1 +12 Volts Supply
2 +12 Volts Gen-Set Run input
3 Chassis GROUND
1 Current Sensor Input
2 Current Sensor Input
1 Relay 5 N.O.
2 Relay 5 COM.
3 Relay 5 N.C.
4 Relay 6 COM.
5 Relay 6 N.C.
6 Relay 6 N.O.
(If not, add
additional loads to the non-controlled receptacles.)
FUSES
DO NOT replace with a fuse of higher rating
EMS CONTROL MODULE PLUGS, PINS, AND FUNCTIONS
Pin Function
Pin Function
Pin Function
Pin Function
11
131 Eisenhower Lane North
Lombard, IL 60148
630.268.0010 / 1.800.251.2408
50 AMP Smart Energy Management System Model 800
TM
P/N 53-00894-100 Rev. E 030807
www.intellitec.com
Intellitec