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Rapid 32
Intergas Rapid 32 Installation Manual
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Intergas Heating L
td
52
11.
TECHNICAL
SPECIFICA
TIONS
Applian
ce category
B13; B33; C13; C 33
; C 43; C5
3; C63; C83
Gas inlet pressur
e
20 mbar
Suitable for gas
II
2
H
3
P
Rapid
25
Rapid 32
SEDBUK Rating
A
A
Gas Council numb
er
G.C.
G.C.
DHW
Nom. Input rating
(lower value)
kW
1.1
–
29.1
7.6
–
32.7
DHW threshold
l/min
2
2
DHW Flow Rate at 40
°C
l/min
12.5
15
DHW Flow Rate at 60
°C
l/min
7.5
9
∆
T 25 °C
l/min
15
18
∆
T 35 °C
l/min
10,5
13
DHW temperature (fa
ctory setti
ng)
°C
55
55
Max. DHW water pres
sure
bar
8
8
DHW side pressure
loss
KPa
See §
6.2
S
ee §
6.2
CH
Nom. Input rating
(lower value)
kW
7.1
–
25.7
7.
6
–
32.7
Rated power*
kW
7
.7
–
25.1
8.2
–
31.9
Max. CH water press
ure
bar
2,5
2,5
Max. CH water temp
erature
°C
90
90
Other data
Gas consumption
(G20)
m
3
/h
0.74
–
3.02
0.79
–
3.39
Gas consumption
(G31)
m
3
/h
0.28
–
1.
15
0.30
–
1.29
Appliance pressu
re loss (CH)
mWk
See §
8.5
See §
8.5
NOx class
natural gas
5
5
NOx class LPG
4
5
Electrical data
Mains power
V
230
230
Safety class
IP
IP44
IP44
Power consumptio
n : full load
W
80
80
Power consumptio
n: standby
W
2
2
Boiler dimensions
and weight
Height
mm
750
750
Width
mm
450
450
Depth
mm
270
270
Weight
kg
39
39
11.1
NTC resistances
NTC 12
kOhm
T [°C]
R[ohm]
T [°C]
R[ohm]
T [°C]
R[ohm]
T [°C]
R[ohm]
T [°C]
R[ohm]
-
15
76020
10
22800
35
8055
60
3253
85
1467
-
10
58880
15
18300
40
6653
65
2752
90
1266
-
5
45950
20
14770
45
5522
70
2337
95
1096
0
36130
25
12000
50
4609
75
1994
100
952
5
28600
30
9805
55
3863
80
1707
51
53
Table of Contents
Default Chapter
2
Table of Contents
2
1 Safety Regulations
6
General
6
The Installation
6
Approvals
6
2 Description of the Appliance
7
General
7
Operation
7
Operating Conditions
8
Clock Function
10
PC Interface
10
Test Programs
10
Frost Protection
11
3 Installer IMPORTANT POINTS
12
4 Main Components
13
Accessories
14
5 Installation
15
Overall Dimensions
15
Boiler Location
16
Installation in a Kitchen Cupboard
16
Installation in an Airing Cupboard
16
Remove Front Panel
16
Assembly
17
Fitting the Mounting Strip
17
Fitting the Rear Mounting Frame
17
Mount the Appliance
18
6 Connections
19
Connect the CH System
19
Expansion Vessel
19
Thermostatic Radiator Valves
19
Underfloor Heating
19
Appliance with Zone Control
20
Domestic Hot Water System
21
Appliance with Solar Water Heater Post-Heating
21
Electrical Connection
22
Electrical Connections
22
On / off Room Thermostat
23
Open Therm Room Thermostat
23
Outside Temperature Sensor
23
230 Volt Room Thermostat
23
S and y Zone Plans
23
Condensate Disposal
24
Gas Connection
25
Flue Pipe and Air Supply
26
Length Flue Pipe and Air Inlet When Connecting to a Concentric Flue System
27
Equivalent Lengths
27
Horizontal Flue System
27
Vertical Flue System
27
Plume Management Kit
28
Flues in Voids
28
7 Commissioning
29
Fill and De-Aerate the Appliance and the System
29
CH System
29
Hot Water Supply
29
Gas Supply
29
Combustion
30
Flue System
30
Commissioning of the Appliance
31
7.3 Setting and Adjusting the Clock Functions
32
Setting the Clock
32
Setting the Timer Function
32
7.4 Additional Functions
32
7.5 Shutting down
32
Frost Protection
33
7.6 System Shutdown
33
8 Setting and Adjustment
34
8.1 Directly Via the Operating Panel
34
Appliance On/Off
34
DHW Comfort
34
Resetting
34
Changing the Settings of the Various Functions
34
Maximum CH Supply Temperature
34
DHW Temperature
34
Settings through the Service Code
35
Parameters
35
Enable/Disable Keep Hot Facility by Open Therm Room Thermostat
36
Summer Mode
36
Setting Maximum CH Power
37
Setting Pump Position
37
Weather-Dependent Control
37
Conversion to Different Gas Type
38
Converting the Gas Restriction
38
Gas-Air Ratio Control
39
Checking the Gas Air Ratio Control
40
Checking Flue Gas at Maximum Power
40
Checking Flue Gas at Minimum Power
41
Correction Gas Air Ratio on Minimum Power
42
Intergas Heating Ltd
43
9 Faults
44
Faultcodes
44
Other Faults
45
Burner Does Not Ignite
45
Burner Ignites Noisily
45
Burner Resonating
46
No Heating (CH)
46
The Power Is Reduced
46
CH Does Not Reach Temperature
46
No Hot Water (DHW)
47
Hot Water Does Not Reach Temperature
47
LED on CH Pump Is Flashing Alternately Red and Green
47
LED on CH Pump Is Flashing Red
47
10 Servicing the Boiler
48
Disassembly
49
Assembly
50
Combustion
51
11 Technical Specifications
52
NTC Resistances
52
Electrical Diagram
54
12 Warranty Conditions
55
13 Ce Declaration
55
14 Service Record
57
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Operating Instructions
4 pages
4
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Intergas Rapid 32 Specifications
General
Model
Rapid 32
Category
Boiler
Output
32 kW
Efficiency Rating
A
Flow Rate
13.2 l/min
Mounting
Wall Mounted
ERP Efficiency
A
Boiler Type
Combination
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