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Intergas Combi Compact HRE 28/24 User Manual

Intergas Combi Compact HRE 28/24
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Intergas Heating Ltd 1
Combi Compact
HRE 24/18
(G.C. 47-291-01)
HRE 28/24
(G.C. 47-291-02)
HRE 36/30
(G.C. 47-291-03)
HRE 36/40
(G.C. 47-291-04)
Installation, service
and user instructions
Please read these installation instructions carefully before installing and using
the appliance. Keep these installation instructions with the appliance.
Always act in accordance with the instructions indicated.

Table of Contents

Other manuals for Intergas Combi Compact HRE 28/24

Questions and Answers:

Intergas Combi Compact HRE 28/24 Specifications

General IconGeneral
Type-
Fuel typeNatural gas
Boiler systemCombi boiler system
Product colorWhite
Heater locationIndoor
Placement supportedVertical
Gas inspection labelCW, HRe, NZ, SV
Boiler type (NL label)HR
CW inspection label class4
HR inspection label class107
Efficiency107 %
Maximum power- W
Water flow (40 °C)12.5 l/min
Water flow (60 °C)7.5 l/min
Maximum operating pressure3 bar
Domestic Hot Water (DHW) flow- l/min
Weight and Dimensions IconWeight and Dimensions
Depth240 mm
Width450 mm
Height650 mm
Weight33000 g

Summary

Preface

Regulation

Details the statutory instruments and directives the boiler complies with.

Warnings

Covers general warnings regarding installation, performance, and guarantee implications.

Manual handling

Provides guidance on safe methods for lifting and moving the boiler unit.

Warnings on the box

Lists important handling and storage precautions indicated on the product packaging.

Pictograms

Explains the meaning of various safety and warning symbols used throughout the manual.

Abbreviations and descriptions used

Defines common abbreviations and technical terms used in the manual for clarity.

This manual

Guides the user on how to use the manual for assembly, installation, and maintenance.

Service and technical support

Provides contact information for Intergas Heating Ltd for technical assistance and support.

Product identification

Explains where to find and what information is available on the appliance's data plate.

Safety Regulations

General

Outlines legal requirements for gas appliance installation by Gas Safe registered engineers.

The Installation

Specifies compliance with British Standards codes of practice for installation.

Approvals

Lists the approvals and directives the boiler range meets, including G.C. numbers.

Technical data

Presents detailed technical specifications for different models of the Combi Compact HRE.

Technical Product Fiche

Provides product fiche information according to CELEX-32013R0811, ANNEX IV.

Components

Illustrates and labels the various components of the boiler unit.

General Boiler Information

General

Describes the Intergas Combi Compact HRE boiler as a closed appliance for heating and DHW.

Boiler controller

Explains the function of the electronic control unit for burner ignition and flame supervision.

Parameter list

States that all boiler adjustments are accessible through the parameter list.

Heat transfer

Details the heat transfer process via a hermetically sealed combustion chamber.

Central heating system

Describes the integral pump and circulation for the central heating circuit.

Room temperature control

Explains that room temperature is controlled by an external thermostat.

Integrated clock

Details the boiler's integrated clock for setting heating periods and displaying status.

Operation

General

Describes the boiler as a modulating high efficiency unit with independent CH and DHW circuits.

Central heating mode

Explains the process when a heating demand is requested, including pump and burner operation.

Domestic hot water mode

Describes the automatic firing of the boiler for hot water requests, prioritizing DHW.

Operating modes

Details the codes displayed for different operating modes like 'Off' and 'Waiting mode'.

Clock function

Explains the boiler's digital clock for programming heating periods and special modes.

PC interface

Describes the interface for PC connection using special software for monitoring.

Test programs

Details how to activate test programs for appliance operation at fixed fan speeds.

Frost protection

Explains the internal frost protection mechanism and the need for external thermostats.

Installer Important Points

Accessories

Installation

Overall dimensions

Provides diagrams and measurements for appliance dimensions and connections.

Installation location

Specifies requirements for siting the boiler, including clearances and ventilation.

Assembly

Details the methods for mounting the boiler using a wall mounting jig or fixing strip.

Installing the appliance

Outlines the steps for unpacking, checking, and physically installing the boiler unit.

Connection

Connecting CH installation

Instructions for connecting the central heating system, including flushing and pipework.

The CH system should be equipped with:

Lists essential components for the CH system, such as drain taps and non-return valves.

Thermostatic radiator valves

Notes the requirement for an auto bypass when using thermostatic radiator valves.

Floor heating

Provides guidance on connecting floor heating systems to avoid undesired circulation.

Connecting DHW installation

Details the process for connecting the domestic hot water installation, including flushing.

Notes

Provides important notes on using the appliance solely for hot water or during winter shutdown.

Flow resistance graph for appliance DHW circuit

Presents a graph illustrating flow resistance for different boiler models in the DHW circuit.

Minimum mains water pressure

Specifies the minimum required mains water pressure for correct DHW operation.

Electrical connection

Details the procedures and precautions for making electrical connections to the boiler.

Electrical connections

Provides a table for various electrical connections to connectors X4 and X2.

On/off room thermostat (low voltage)

Explains how to connect a low voltage on/off room thermostat to connector X4.

Open Therm room thermostat

Details the connection for an Open Therm thermostat to enable communication.

Outside temperature sensor

Describes the connection of an outside temperature sensor for weather-dependent regulation.

230 volt room thermostat

Explains the connection of a 230V AC room thermostat to connector X2.

S and Y zone plans

Covers external controls for time/temperature and DHW cylinders or CH zones.

Condensate disposal

Provides instructions and precautions for connecting the condensate discharge system.

Flue system

Details the requirements for the flue system, including pipe adapters and air supply.

Flue pipe and air supply

Specifies the use of approved Intergas flue products and the concentric flue adapter.

Flue pipe position

Lists minimum distances for flue terminals based on their position relative to openings.

Length flue pipe and air inlet

Provides tables for maximum flue pipe lengths and air inlet configurations.

Horizontal flue system

Describes the extension of the horizontal flue system and requirements for bends and falls.

Vertical flue system

Details the availability and extension of the vertical flue system kit.

Plume management kit

Explains the components and installation of the plume management kit for flue terminals.

Flues in voids

Covers requirements for flue systems installed in voids, including inspection and access.

Commissioning the Appliance

Filling and venting the appliance and the installation

Step-by-step guide for filling and venting the CH system, hot water supply, and gas supply.

CH system

Specific instructions for filling and venting the central heating system, including safety cautions.

Hot water supply

Procedure for venting the heat exchanger and pipe system via a hot water tap.

Gas supply

Instructions for checking gas supply pressure and performing operational checks.

Combustion

Covers checking and adjusting combustion settings, including flue gas analysis.

Flue system

Ensures the flue system is correctly connected and terminated as per manufacturer's instructions.

Commissioning the appliance

Details the procedure for starting up and commissioning the boiler after installation.

Setting and adjusting the clock functions

Explains how to set the clock and timer functions for heating periods.

Setting the clock

Step-by-step guide to setting the 24-hour clock and adjusting the time.

Setting the timer function

Describes how to set the on/off times for central heating periods.

Additional functions

Details how to activate temporary or continuous 'on' modes for heating demands.

Shutting down

Provides instructions for safely shutting down the appliance and draining the system.

Setting and Adjustment

Directly via the operating panel

Explains functions that can be operated directly from the boiler's control panel.

Appliance on/off

Details how to start and stop the appliance using the power button.

DHW comfort

Describes the DHW comfort function settings: On, Eco, and Off.

Resetting

Explains how to reset the appliance after a lock-out using the reset button.

Changing the settings of the various functions:

Guides on how to enter the user settings menu and change parameter values.

Maximum CH supply temperature

Details how to set the maximum central heating supply temperature.

DHW temperature

Explains how to adjust the domestic hot water temperature setting.

Setting via the service code

Instructions for accessing and changing parameters using the installer service code.

Parameters

Lists all adjustable parameters, their factory settings, and descriptions for Combi Compact HRE.

Enable/disable keep hot facility by Open Therm room thermostat.

Explains how to control the keep hot facility using an Open Therm thermostat.

Weather- compensation adjustment

Details how to adjust weather compensation using an external sensor and heating lines.

Setting maximum CH power

Explains how to adjust the maximum central heating power by changing fan RPM.

Adjusting pump setting

Guides on adjusting the pump setting based on maximum power and water resistance.

Gas-Air ratio control

Covers the factory setting of the gas-air ratio and conversion to different gas types.

Checking the gas air ratio control

Details procedures for checking flue gas at maximum and minimum output.

Checking flue gas at maximum power.

Step-by-step guide to measuring flue gas O2 or CO2 at maximum appliance output.

Checking flue gas at minimum output

Procedure for measuring flue gas O2 or CO2 at minimum appliance output.

Correction gas air ratio on minimum power

Explains how to adjust the gas air ratio on minimum power using the gas valve setting screw.

Conversion to different gas type

Provides instructions for converting the boiler to a different gas type, including gas restriction replacement.

Converting the gas restriction.

Details the process of replacing the O-ring and gas restriction for gas conversion.

Faults

Fault codes

Lists fault codes indicated on the display, their meaning, and possible solutions.

Other faults

Covers common faults like burner not igniting, noisy ignition, or burner resonating.

Burner does not ignite

Troubleshooting steps for when the burner fails to ignite.

Burner ignites noisily

Addresses causes and solutions for noisy burner ignition.

Burner resonating

Covers potential causes and solutions for burner resonating issues.

No heating (CH)

Troubleshooting steps for no heat output in the central heating system.

The power is reduced

Addresses issues where the appliance's power output is reduced.

CH does not reach temperature

Troubleshooting steps for when the central heating does not reach the set temperature.

No hot water (DHW)

Troubleshooting steps for when there is no hot water supply.

Hot water does not reach temperature

Steps to resolve issues where hot water temperature is insufficient.

LED on CH pump is flashing alternately red and green.

Troubleshooting for the CH pump LED flashing red and green alternately.

LED on CH pump is flashing red.

Troubleshooting for the CH pump LED flashing red, indicating pump not running.

Maintenance

Disassembly

Provides instructions and cautions for disassembling boiler components.

Cleaning

Details the procedures for cleaning the heat exchanger, condensate drain pan, and trap.

Assembly

Guides on correctly reassembling the boiler components after maintenance or repair.

Combustion

Covers essential checks for combustion integrity during routine servicing.

Electrical Connections

Electrical wiring

Presents the main electrical wiring diagram and component connections.

NTC resistances

Provides a table of NTC resistances at various temperatures for sensor diagnostics.

Short Spares List

Warranty Conditions

CE Declaration

Gas Boiler System Commissioning Checklist

Service Record

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