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Intergas ECO RF 36 User Manual

Intergas ECO RF 36
52 pages
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Intergas Heating Ltd 1
Combi Compact
ECO RF 24
(G.C. 47-291-05)
ECO RF 30
(G.C. 47-291-06)
ECO RF 36
(G.C. 47-291-07)
Installation, service
and user instructions
Please read these installation instructions carefully before installing and using
the appliance. Keep these installation instructions with the appliance.
Always act in accordance with the instructions indicated.

Table of Contents

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Intergas ECO RF 36 Specifications

General IconGeneral
BrandIntergas
ModelECO RF 36
CategoryBoiler
LanguageEnglish

Summary

Preface and Product Information

Regulatory Compliance

Overview of applicable directives and regulations for the boiler.

Safety Warnings and Handling

Important warnings regarding handling, packaging, and operational safety.

Service and Technical Support

Contact information for technical assistance and after-sales service.

Product Identification and Specifications

Details about the appliance's data plate and key technical parameters.

Safety Regulations and Standards

General Safety Requirements

Mandatory compliance with Gas Safe registration and building regulations.

Installation Standards

Reference to key British Standards for gas appliance installation.

Product Approvals and Listings

Details on gas safety listings and notified bodies for the appliance.

Technical Data and Components

Technical Data Summary

Comprehensive technical data for the Combi Compact ECO RF range.

Component Identification

Diagram and list identifying internal and external boiler parts.

General Boiler Information

Boiler System Description

Overview of the closed appliance, flue system, and CE rating.

Boiler Controller and Parameters

Functionality of the electronic control unit and parameter list access.

Heating System Integration

How the boiler interacts with central heating and room temperature control.

Boiler Operation and Control

Core Operating Principles

How the boiler manages heating and hot water, including priority.

Central Heating Mode

How the boiler operates during a central heating demand.

Domestic Hot Water Mode

How the boiler operates during a hot water demand.

Operating Mode Indicators

Codes displayed for different appliance operating states.

Advanced Operational Features

Covers PC interface, test programs, and frost protection functionality.

Installer Best Practices

User Instruction and Documentation

Requirements for instructing the user and handing over manual.

Pre-Commissioning Checks

Essential checks for gas pressure, combustion, and system water.

Installation Best Practices

Guidance on system flushing, cleanliness, and adjustments.

Accessories

Mounting and Flue Accessories

Wall mounting jigs, flue terminals, and pipe covers.

System Components and Kits

Sensors, caps, bends, plume management kits, and robo kits.

Appliance Installation

Overall Dimensions and Connections

Diagrams showing appliance dimensions and connection sizes.

Installation Location Requirements

Requirements for siting the boiler, including clearances and ventilation.

Assembly and Mounting Procedures

Steps for fitting the boiler using wall mounting jigs or fixing strips.

Appliance Fitting and Connection

Detailed instructions for unpacking, securing, and connecting the appliance.

System Connections

Central Heating (CH) System Connection

Guidelines for flushing, pipe connections, and system components.

Thermostatic Radiator Valves

Requirements for auto bypass when using TRVs.

Floor Heating Integration

Connection methods for floor heating systems.

Domestic Hot Water (DHW) Connection

Connecting the DHW supply and flow resistance information.

Gas Supply Connection

Important points for connecting the gas supply safely.

Electrical Connections

Electrical Connection Overview

Safety precautions and initial steps for electrical connections.

Connector Terminal Assignments

Detailed mapping of connectors X4, X2, and X5 to functions.

Low Voltage Thermostat Connection

Connecting on/off or frost thermostats to connector X4.

230V Thermostat Connection

Connecting 230V thermostats with timers.

Wireless Modulating Thermostat Pairing

Steps for pairing wireless thermostats with the boiler.

Condensate and Flue Systems

Condensate Discharge System

Requirements for plastic pipework, gradient, and avoiding gutters.

Preventing External Pipe Freezing

Measures for insulating and routing external condensate pipes.

Flue Pipe and Air Supply

Using approved flue adapters and routing the horizontal flue.

Flue Terminal Positions

Recommended minimum distances for flue terminals from openings and surfaces.

Flue Length and Air Inlet Limits

Maximum flue lengths for different configurations and bend reductions.

Horizontal Flue Installation

Requirements for fall, support, and using Intergas approved flue.

Vertical Flue System

Guidelines for vertical flue kits, terminals, and roof installations.

Plume Management Kit

Use and installation of PMK to manage flue plume.

Flues in Voids Installation

Requirements for inspection hatches and flue integrity in enclosed spaces.

Appliance Commissioning

System Filling and Venting

Steps for filling the central heating system and bleeding air.

Gas Supply Checks

Verifying gas pressure and connections before commissioning.

Appliance Startup and Testing

Procedures for starting the appliance, setting pump, and checking temperatures.

Shutting Down the Appliance

Instructions for safely shutting down the appliance and installation.

Settings and Adjustments

Operating Panel Adjustments

How to adjust settings like DHW comfort and reset the appliance.

Lockout Resetting

How to reset the appliance after a fault condition.

Service Code Parameter Settings

Procedures for accessing and changing parameters using the service code.

CH and DHW Temperature Settings

Adjusting maximum CH supply and DHW temperatures.

Max CH Power Setting

Adjusting the CH power by changing fan speed.

Pump Setting Adjustment

Adjusting pump speed based on installation resistance.

Weather Compensation Setup

Adjusting supply temperature based on outside temperature using a heating line.

CO2 Checking Procedure

Steps for checking CO2 percentage at maximum power.

CO2 Adjustment Procedure

Steps for adjusting the CO2 setting using the adjustment screw.

Gas Type Conversion Steps

Detailed procedure for converting the appliance to a different gas type.

Maintenance and Servicing

Tools for Maintenance

List of required tools for servicing the appliance.

Disassembly and Cleaning Procedures

Steps for safely disassembling, cleaning components, and reassembly.

Heat Exchanger and Drain Cleaning

Specific instructions for cleaning the heat exchanger and condensate parts.

Seal Checks and Front Cover Assembly

Ensuring seals are correct and reassembling the front cover.

Combustion System Checks

Procedures for checking flue integrity, combustion performance, and gas inlet pressure.

Technical Diagrams and Data

Electrical Wiring Schematics

Detailed electrical diagram showing connections for sensors, controls, and power.

Connector Terminal Assignments

Detailed mapping of connectors X4, X2, and X5 to functions.

NTC Sensor Resistance Values

Table of resistance values for NTC sensors at different temperatures.

Spare Parts List

Boiler Components and Controls Spares

List of spare parts for the boiler's electronic control and fan.

Sensor, Pump, and Valve Spares

Spare parts for sensors, the CH pump, and the gas valve.

Seals, Fittings, and Accessories Spares

List of seals, O-rings, traps, and other fittings with article numbers.

Warranty and Compliance

Warranty Terms and Conditions

Details on warranty period, coverage, exclusions, and servicing requirements.

CE Declaration of Conformity

Statement of compliance with relevant EU directives for the appliances.

Commissioning Checklist

System Controls and Installation Verification

Checklist for verifying system installation, controls, and boiler settings.

Performance Measurement and Recording

Sections for recording gas rates, pressures, temperatures, and combustion data.

Service Record

Service Record Log Entries

Template for recording annual service details, engineer info, and measurements.

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