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Intermatic T100 Series - User Manual

Intermatic T100 Series
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T100 SERIES MECHANISM INSTRUCTION SHEET
24 Hour Dial Time Switch Mechanisms
WARNING
Risk of Fire or Electric Shock
Disconnect power at the circuit breaker(s) or disconnect switch(es) before installing or servicing.
Installation and/or wiring must be in accordance with national and local electrical code requirements.
Use wires rated at least 90°C - COPPER conductors ONLY.
Replace plastic insulator covering terminals before powering ON.
KEEP DOOR CLOSED AT ALL TIMES when not servicing.
NOTICENOTICE
• Rotate timer dial clockwise only.
• Do not move the clock hands on the timer. Moving the clock hands can damage the timer.
40 A RESISTIVE, INDUCTIVE, TUNGSTEN
OR 1000 VA PILOT DUTY 120/208/240 VAC;
2 HP (24 FLA) - 120 VAC; 5 HP (28 FLA) - 240 VAC
16 A ELECTRONIC BALLAST, 277 VAC
Load Ratings:
T101M/T103M/T106M:
40 A RESISTIVE EACH POLE, 120-480 VAC
40 A INDUCTIVE, TUNGSTEN OR 1000 VA
PILOT DUTY EACH POLE 120V-277 VAC;
2 HP (24 FLA) - 120 VAC; 5 HP (28 FLA) - 240 VAC
16 A ELECTRONIC BALLAST, 277 VAC
T104M:
Wiring Diagrams:
CLOCK MOTOR: 120 VAC, 60 HZ.
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
TIME
POINTER
TIME
DIAL
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
LINE
NEUT.
CLOCK
MOTOR
GROUND
A
1
2
GRD.
120V
SUPPLY
TO
LOAD
WIRING
DIAGRAM
T101M: SINGLE POLE SINGLE THROW (SPST)
TIME
POINTER
TIME
DIAL
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
CLOCK MOTOR: 208-277 VAC, 60 HZ.
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
CLOCK
MOTOR
GROUND
A
1
2
3
4
GR
240V
SUPPLY
TO
LOAD(S)
LINE 1
LINE 2
277/480 VOLT CONNECT MOTOR LEADS TO TERMINALS
“A” AND 1 AND SUPPLY NEUTRAL TO TERMINAL “A”.
WIRING
DIAGRAM
240 V 2 WIRE
AND GROUND
CLOCK MOTOR: 120 VAC, 60 HZ.
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
TIME
POINTER
TIME
DIAL
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
TYPICAL
WIRING
DIAGRAM
CLOCK
MOTOR
120/240
VOLT
3 WIRE
SUPPLY
TO
LOADS
GROUND
LINE 2
LINE 1
A
4
2
GR.
3
1
NEUT.
T104M: DOUBLE POLE SINGLE THROW (DPST)
T103M: DOUBLE POLE SINGLE THROW (DPST)
T106M: ONE NORMALLY OPEN, ONE NORMALLY CLOSED CONTACTS - (CAN BE WIRED AS SPDT)
CLOCK MOTOR VOLTAGE AND CYCLE MUST BE AS SPECIFIED. TO
ORDER REPLACEMENT, INDICATE PART NO. (WG--) ON MOTOR COVER.
CLOCK
MOTOR
WIRING DIAGRAM
FROM
208V
240V
OR
277V
SUPPLY
TO
LOAD
GROUND
LINE
GRD
A
4321
CLOCK
DIAL
TIME
POINTER
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
TYPICAL WIRING SINGLE POLE NORMALLY OPEN
SEE WIRING INSTRUCTIONS BELOW FOR OTHER TYPES
FIGURE 1
N
PRESSURE PLATE
TERMINAL SCREW
MAKE SURE WIRE
INSULATION CLEARS
PRESSURE PLATE
MINIMUM
COPPER
WIRE SIZE
(AWG)
MAX.
LOAD
(AMP)
MIN.
INSUL-
ATION
TEMP(°C)
75°C INSULATION MAX. MOTOR
LOAD (HP)
SINGLE PHASE
3 PHASE
120 V. 240 V. 208 V.
240 V.
14
12
10
8
15
20
30
40
90
90
90
90
1/2
1
2
-
2
2 1/2
3
5
N/A
N/A
Wiring Instructions: Remove 1/2 inch of insulation from wire ends. Tighten terminal screws firmly (2-18 in-lbs).
Use solid or stranded COPPER conductors only. May use two wires of the same size and type.
Programming Instructions:
1. TO SET “ON” AND “OFF” TIMES: Hold trippers against edge of CLOCK-DIAL, pointing to time (AM or PM) when ON and OFF
operations are desired, tighten tripper screws firmly. For additional tripper pairs on CLOCK-DIAL order 156T1978A.
2. TO SET TIME-OF-DAY: Pull CLOCK-DIAL outward. Turn in either direction and align the exact time-of-day on the CLOCK-DIAL
(the time now, when switch is being put into operation) to the pointer. DO NOT MOVE POINTER.
Operating Instructions:
TO OPERATE SWITCH MANUALLY: Move MANUAL LEVER
below CLOCK-DIAL left or right as indicated by arrows. This will not
effect next operation.
IN CASE OF POWER FAILURE, reset CLOCK-DIAL to proper time-of-day. See programming instructions.
CLOCK MOTOR: 208-277 VAC, 60 HZ.
WIRING INSTRUCTIONS: To wire switch follow diagram above. To wire as SINGLE POLE
NORMALLY CLOSED, move clock motor lead from terminal 3 to 1, and connect LINE to 1,
LOAD to 2. To wire as SINGLE POLE DOUBLE THROW, install jumper (the same gauge
as line wire) between 2 and 3 and connect LINE to 2, LOADS to 1 and 4. NOTE: Line 2 if
present is uninterrupted.
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Intermatic T100 Series Specifications

General IconGeneral
Timing Range24 hours
Voltage120V AC
Amperage40A
Frequency60 Hz
Horsepower2 HP
Number of Poles1
Enclosure TypeNEMA 3R
Switching TypeSPST
Operating Temperature-40°F to 130°F (-40°C to 54°C)
Current Rating (Other)20 A Tungsten

Summary

Safety and Operational Guidance

Risk of Fire or Electric Shock

Essential safety warnings for installation and servicing, emphasizing electrical hazards.

Operational Notices

Important notices regarding proper handling and operation of the timer dial.

Product Specifications and Diagrams

Load Ratings

Details the electrical load capacities for various Intermatic time switch models.

Wiring Diagrams

Illustrates the electrical connections for different time switch mechanism types.

Wiring and Installation

Wiring Instructions

Guidance on preparing wires, conductor types, and tightening terminal screws.

Wire Size Chart

Table specifying minimum copper wire sizes for different load and temperature conditions.

Programming and Operation

Setting ON and OFF Times

Instructions for adjusting trippers to define the desired ON and OFF switching times.

Setting Time-of-Day

Procedure for aligning the current time on the clock dial.

Manual and Power Failure Operation

How to operate the switch manually and reset it after a power interruption.

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