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Storm Ranger X
Invacare Storm Ranger X User Manual
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Service
Manual
STORM
SERIES
®
WHEELCHAIRS
(RWD/MWD/FWD)
Arrow
®
Torque
S
P
Ranger
X
DEALER:
KEEP
THIS
MANUAL.
THE
PROCEDURES
IN
THIS
MANUAL
MUST
BE
PERFORMED
BY
AN
AUTHORIZED
DEALER
ONLY
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2
Table of Contents
Special Notes
2
Table of Contents
3
Specifications
6
Procedure 1 - General Guidelines
8
Repair or Service Information
8
Operating Information
8
Warning/Caution Label Location
9
Procedure 2 - Troubleshooting
11
Field Load Test
11
Using Hydrometer to Check Battery Cells (Lead Acid)
11
Motor Testing
12
Motor Brush Inspection
13
Electro-Mechanical Parking Brake Testing
13
Procedure 3 - Hardware Torque Specifications
14
Standard Seat Frame
14
Captains Van Seat
15
Adjustable Seat Frame
15
Rear Wheel Drive Base Frame Hardware Torque Specifications
16
MID-Wheel Drive Base Frame Hardware Torque Specifications
17
Front Wheel Drive Base Frame Hardware Torque Specifications
18
Procedure 4 - Arms
19
Replacing Armrest Pads - Captains Van Seat
19
Replacing Captains Van Seat Armrest Plate
19
Procedure 5 - Upholstery/Positioning Strap
20
Replacing Seat Positioning Strap - Captains Van Seats
20
Replacing Back Upholstery
20
Procedure 6 - Seat Frame
22
Preparations for Removing/Installing Seat Frame
22
Replacing Exact same Size Standard Seat Frame
23
Removing/Installing Standard Seat Frame Sub-Assembly
23
Changing Seat Depth
24
Changing Seat Width (Standard and Adjustable Seat Frame)
26
Installing/Removing Adjustable Seat Frame Subassembly And/Or Component Replacement
27
Installing/Removing Captains Van Seat Assembly
29
Replacing Captains Van Seat And/Or Captains Van Seat Frame
29
Converting from Standard Seat Frame to Adjustable Seat Frame or Vice Versa
30
Converting from Adjustable Seat Frame to Captains Van Seat or Vice Versa
30
Converting from Standard Seat Frame to Captains Van Seat or Vice Versa
31
Removing/Installing Seat Pan
31
Mounting Plate - Seat Angle Adjustment and Installation Orientation
32
Procedure 7 - Base Frame
33
Replacing Seat Mounting Plates
33
Replacing Seat Support Brackets
33
Replacing Seat Support Bracket T-Nuts
34
Replacing Battery Charger Bracket and T-Nut
35
Removing/Installing Seat Stop Screws
36
Procedure 8 - Back Frame
37
Replacing Cj Back Brackets
37
Changing Back Height
38
Back Angle Adjustment
40
Tprocedure 9 - Batteries
41
Installing/Removing Batteries Into/From Battery Box(Es)
41
Connecting Battery Cables
42
50 L
46
When to Charge Batteries
46
Charging Batteries
46
Replacing Batteries
48
Installing/Removing Group 24 Battery Boxes
48
Installing/Removing Group 22 Battery Box
49
Fprocedure 10 - Wiring Harness
50
Removing/Installing the Wiring Harness
50
Adjusting Limit Switch
52
Tprocedure 11 - Retention Strap/Retainer
53
Replacing Battery Box Retainer/Retainer Clip - Group 24 Battery Base Frames
53
Procedure 12 - Wheels/Motors
54
Replacing Pneumatic Tires/Tubes - Drive Wheels/Casters
55
Removing/Installing Drive Wheels
55
Removing/Installing Drive Wheel Hub
56
Installing Wheel Lock Bracket Onto Wheel Chair
56
Removing/Installing Casters
57
Replacing Forks
57
Removing/Installing the Motor (Conventional Motor with Gearbox)
57
Removing/Installing the Motor (Gearless Brushless Motor)
59
Procedure 13 - Electronics
61
Removing/Installing Mkiv Controller
61
Repositioning Mkiv Joystick - Van Seat Models
61
Procedure 14 - Recliner
63
Adjusting Limit Switch
63
Positioning Limit Switch
63
Replacing Recliner Cable Assemblies
64
Replacing/Adjusting Gas Cylinders
65
Changing Back Height
66
Changing Seat Depth
67
Changing Seat Width
67
Arrow or X Base Frame
68
Equipment Option Installing/Replacing Adjustable 16 to 19-Inch Deep Recliner Seat Frame Onto
68
Procedure 15 - Mwd Wheelchairs
69
Removing/Installing Group 24 Battery Box Sub-Frame
69
Removing/Installing Group 22 Battery Box Tray
69
Equipment Option Converting Group 22 Battery Box Tray to Group 24 Battery Box Sub Frame
70
Shock Replacement
71
Shock Spring Replacement
73
Replacing Stabilizer Fork Assembly
74
Replacing Stabilizer Wheels
74
Replacing Stabilizer Cylinder Spring
75
Adjusting Weight Distribution
75
Adjusting Stabilizers
76
Removing/Installing Gearbox
77
Replacing Suspension Arm
77
Procedure 16 - Rwd Wheelchairs
79
Removing/Installing Group 24 Battery Box Sub-Frame
79
Removing/Installing Group 22 Battery Box Tray
79
Equipment Option Converting Group 22 Battery Box Tray to Group 24 Battery Box Sub Frame
80
Shock Replacement
81
Shock Spring Replacement
83
Rubber Element Replacement - Torque and X Base Frames
84
Equipment Option Converting Torque and X Rubber Elements to Shocks
84
Removing/Installing Gearbox
85
Adjusting Weight Distribution
85
Repositioning Motor/Gearbox
86
Repositioning the Gearless/Brushless Motor
87
Replacing Suspension Arm for Wheelchairs with Motor/Gearbox Assembly
88
Replacing the Suspension Arm for Wheelchairs with Gearless/Brushless Motor
89
Anti-Tipper Wheel Replacement
89
Removing Installing the Anti-Tip Assembly
90
Installing 90 Ofootboard
90
Procedure 17 - Fwd Wheelchairs
91
Removing/Installing Rear Shroud
91
Removing/Installing Front Shroud
91
Removing/Installing Side Shroud Assembly
91
Removing/Installing Counterweight
92
Replacing Group 24 Battery Box Sub-Frame
93
Removing/Installing Shocks
94
Shock Spring Replacement
95
Tie Rod Replacement
95
Removing/Installing Gearbox
96
Sensor Cable Assembly Replacement
97
Replacing Suspension Arm
98
Removing/Installing Wiring Harness
99
Adjusting Weight Distribution
101
Footboard Adjustments- Depth/Height/Angle
102
Footrest Angle Adjustments
103
Limited Warranty
107
4
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Invacare Storm Ranger X Specifications
General
Type
Power Wheelchair
Frame Material
Steel
Battery
2 x 12V
Front Casters
8 inches (20.3 cm)
Legrest Style
Swing Away
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