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ISHIDA BC-4000 Service Manual

ISHIDA BC-4000
142 pages
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BC-4000 Service Manual No. 085-6693-02
BC-4000
Service Manual
Second Edition (2008.05.15)
IMPORTANT
x Do not carry out installation, operation, service, or
maintenance until thoroughly understanding the
contents of this manual.
x Keep this manual available at all times for
installation, operation, service, and maintenance.

Table of Contents

Questions and Answers:

ISHIDA BC-4000 Specifications

General IconGeneral
BrandISHIDA
ModelBC-4000
CategoryScales
LanguageEnglish

Summary

Important Safety and Precautions

Safety Considerations

Essential safety measures for operating the BC-4000 scale.

Cautions for Installation

Specific places to avoid for machine installation to ensure safety.

Cautions for Power Supply

Precautions related to using the machine's power supply.

Cautions for Handling

Guidelines for safe handling and cleaning of the BC-4000 scale.

Level Adjustment

Procedure to ensure the machine is level for accurate operation.

Warning Symbols

Explanation of warning symbols used in the manual and on the machine.

Chapter 1 OVERVIEW

1.1 FRONT VIEW

Displays the front view of the BC-4000 scale and its components.

1.2 REAR VIEW

Shows the rear view of the BC-4000 scale, highlighting connectivity ports.

1.3 DISPLAY

Details the specifications and layout of the BC-4000 scale's display.

1.4 KEY SHEET

Illustrates the layout and functions of the BC-4000 scale's key sheet.

1.5 SPECIFICATIONS

Lists the technical specifications of the BC-4000 scale.

Chapter 2 SETUP MODE (B mode)

2.1 ENTERING SETUP MODE

Procedure for entering the setup mode of the BC-4000 scale.

2.2 B01 LABEL FORMAT

Configuration settings for label formats on the BC-4000 scale.

2.3 B02 BARCODE SETTING

Options for configuring barcode settings on the BC-4000 scale.

2.4 B03 BARCODE

Settings related to barcode item, department, and group codes.

2.5 B04 DEFAULT SETTING

Configuration for default settings like date print and expiry dates.

2.6 TOTAL MODE SELECTION

Options for selecting daily, weekly, and monthly total modes.

2.7 B07 OPEN PRICE

Settings to allow or prohibit the open price function.

2.8 PLU SELECTION

Configuration options for PLU (Price Look-Up) settings.

2.9 B09 SYSTEM

System settings including PLU, commodity, and network configurations.

2.10 B10 ETHERNET SETTINGS

Configuration for network and Ethernet settings like IP and gateway addresses.

2.11 B11 SYSTEM TIMER

Setting the system timer for auto-return to the initial screen.

2.12 B12 PASSWORD REGISTRATION

Procedures for registering and changing passwords for various modes.

2.13 B13 MACHINE NUMBER

Setting the machine number for communication and IP address.

2.14 EXITING THE MODE

Procedure to exit the current operational mode.

Chapter 3 TEST MODE (C mode)

3.1 ENTERING TEST MODE

Instructions on how to enter the diagnostic test mode.

3.2 C01 HARDWARE TEST

Performing hardware tests on the scale, including A/D check.

3.3 C02 RAM CLEAR

Procedures for clearing SRAM, set data, and test data.

3.4 C03 THERMAL HEAD

Testing and adjusting thermal head resistance and print usage.

3.5 C04 LABEL SENSOR CHECK

Checking the functionality of the label sensor.

3.6 C05 TOTAL MEMORY

Displaying total and remaining memory capacity.

3.7 C06 ROM SWITCH

Selecting and modifying ROM switch settings for various functions.

3.8 C07 PEEL SENSOR CHECK

Checking the operation of the peel sensor.

Chapter 4 COMPONENT REPLACEMENT

4.1 THERMAL HEAD REPLACEMENT

Step-by-step guide for replacing the thermal head.

4.2 PRINT ROLLER REPLACEMENT

Instructions for replacing the print roller assembly.

4.3 LOAD CELL REPLACEMENT

Procedure for replacing the load cell.

4.4 MAIN BOARD REPLACEMENT

Guide for replacing the main logic board.

4.5 KEY SHEET REPLACEMENT

Steps for replacing the keyboard key sheet.

4.6 A/D BOARD REPLACEMENT

Instructions for replacing the Analog-to-Digital converter board.

4.7 POWER SUPPLY BOARD REPLACEMENT

Procedure for replacing the power supply board.

4.8 DISPLAY UNIT REPLACEMENT

Guide for replacing the operator and customer display units.

Chapter 5 ERROR LIST & TROUBLESHOOTING

5.1 ERROR LIST

Lists common error messages and their meanings.

5.2 TROUBLE SHOOTING

Provides solutions for common operational problems and phenomena.

Chapter 6 Electric Assembly

6.1 BLOCK DIAGRAM

Overview of the electrical components and their interconnections.

6.2 PS-990 MAIN BOARD

Details the I/O signals and connectors on the main board.

6.3 PS-229A SCALE BOARD

Information on the scale board, including terminals and connections.

6.4 P-986 LCD JUNCTION BOARD & LCD DISPLAY

Details of the LCD junction board and display connections.

6.5 PS- 037 KEY BOARD & MEMBRANE KEYS

Wiring and connection details for the keyboard and membrane keys.

6.6 POWER SUPPLY

Information on the power supply unit, model, and connectors.

6.7 PS-990 MAIN BOARD CIRCUIT DRAWING

Detailed circuit diagram for the main board.

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