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Ismatec REGLO-CPF Digital User Manual

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09 REGLO-CPF Digital/ISMATEC SA/24.04.02/CB/GP
1
English FrançaisDeutsch
Betriebsanleitung
Operating Manual
Mode d‘emploi
24.04.02 CB/GP
Ventillose
Taumelkolben-
Dosierpumpe
Mikroprozessor-
gesteuert
Schutzgrad
IP 30
Antrieb
ISM 321
Kopf 2–25 µl/Hub
FMI 009
Keramikkolben
FMI 010
Stahlkolben
Kopf 5–50 µl/Hub
FMI 005
Keramikkolben
Kopf 10–100 µl/Hub
FMI 007
Keramikkolben
Valveless
Rotary Piston
Dispensing Pump
Microprocessor
controlled
Protection rating
IP 30
Drive
ISM 321
Head 2–25 µl/stroke
FMI 009
ceramic piston
FMI 010
steel piston
Head 5–50 µl/stroke
FMI 005
ceramic piston
Head 10–100 µl/stroke
FMI 007
ceramic piston
REGLO-CPF Digital
Pompe doseuse
piston rotative
sans soupape
Contrôlée par
microprocesseur
Classe de protection
IP 30
Moteur
ISM 321
Tête 2–25 µl/course
FMI 009
piston céramique
FMI 010
piston en acier
Tête 5–50 µl/course
FMI 005
piston céramique
Tête 10–100 µl/course
FMI 007
piston céramique

Table of Contents

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Ismatec REGLO-CPF Digital Specifications

General IconGeneral
BrandIsmatec
ModelREGLO-CPF Digital
CategoryWater Pump
LanguageEnglish

Summary

Important Safety Warnings

Pump Head Flushing Procedure

Recommendation to flush pump head after each pumping process to prevent seizing.

Handling Abrasive Media

Do not pump fluids with abrasive particles; observe filtration notes.

Warranty Exclusion for Piston Fractures

Piston fractures are not covered by the warranty.

General Safety Precautions

Operating Environment and Restrictions

Pump must operate within specified conditions; not for medical use or explosive atmospheres.

Electrical Safety and Grounding

Ensure the circuit between mains and pump is earthed.

Pump Head Handling Safety

Manipulate pump head only when pump is off and disconnected from mains.

Housing Safety During Operation

Do not open or remove the housing while the pump is operating.

Detailed Safety Precautions

Media Containing Particles

Do not pump media with particles > 0.8 mm; select stroke volume accordingly.

Corrosive Liquids Handling

Aggressive media may cause leaks; inspect pump regularly for leaks.

Dry Running Prevention

Fill pump head with liquid before operation; priming should not exceed 15 seconds dry.

Safety Requirements and Repair Guidelines

Fuse and Tubing Safety

Use only new fuses; ensure fuse holder is not short-circuited; be aware of tubing permeability and static charge.

Hose Breakage and Leakage Safety

Take safety measures if hose breakage or faulty connections could cause damage from leaks.

Qualified Personnel for Repairs

Repairs must be performed by skilled personnel aware of hazards.

Warranty Information

Warranty Coverage and Period

2-year warranty on drive; pump head refers to manufacturer's manual; piston fractures excluded.

Warranty Terms and Conditions

Warranted if installed/operated correctly; defective parts repaired/replaced free; claims excluded.

Product Overview and Package Contents

REGLO-CPF Digital Pump Description

Valveless rotary piston dispensing pump.

Package Contents List

Includes pump drive, power cord, manual, and specified pump head.

Pump Head Options

Available in 2-25 µl, 5-50 µl, and 10-100 µl capacities.

Checking for Transport Damage

Inspect package and contents for damage; contact representative immediately.

Rear Panel Connections and Power Supply

Rear Panel Interface Ports

RS232 IN/OUT, digital inputs (TTL), analog output for speed.

Mains Voltage and Fuse Specifications

Supports 115/230 VAC; specifies fuse ratings for each voltage.

Voltage Setting and Fuse Replacement Procedure

How to Change Voltage and Fuses

Steps to switch voltage via selector plate and replace fuses.

Operating Panel and Mode Indicators

Front Panel Controls Overview

On/Off switch, LED display, Start/Stop, MODE, CAL, and adjustment keys.

Active Operating Mode LEDs

LEDs indicate current mode: PUMP, DISP Volume, DISP Time, PAUSE Time, STROKE.

Control Key Functions Explained

RUN/STOP and MODE Key Functions

Controls pump start/stop, cycle start/interrupt, and mode selection.

Rotation Direction, Reset, and CAL Key

Manages rotation direction, resets values, calibrates, and saves settings.

Value Adjustment Keys

Increase/decrease values; fast read-out mode activation.

Startup Sequence and Parameter Reset

Initial Startup Display Information

Displays LED test, firmware version, max stroke volume, and last used mode.

Resetting Parameters to Default Values

Procedure to reset all parameters to factory defaults.

Stroke Volume and Zero Point Calibration

Setting Maximum Stroke Volume

Adjusts max stroke volume (25, 50, 100 µl) based on pump head model.

Zero Point Calibration Procedure

Calibrates the 0-point of the flow control ring for accurate dispensing.

Stroke Volume Adjustment Principles

Flow Rate Calculation Method

Flow rate = Stroke Volume x Speed; offers flexibility in setting flow rates.

Guidelines for Stroke Volume and Speed

Small volume/high speed for low pulsation; large volume/low speed for viscosity/pressure.

Setting Stroke Volume Procedure

Step-by-Step Stroke Volume Adjustment

Select STROKE mode, enter value, save, adjust flow control ring.

Flow Rate Pumping and Calibration

Pumping by Flow Rate

Select PUMP Flow rate mode, enter required rate, start pump.

Calibrating the Flow Rate

Measure dispensed volume, enter value, save, adjust flow control ring.

Flow Rate Calibration Procedure Continuation

Completing Flow Rate Calibration

Calibrate ascertained value, save, change mode to PUMP Flow rate, start pump.

Titration Operation Guide

Performing Titration

Calibrate pump, connect titration handle, set flow rate, start pump.

Resetting Titration Volume

Use the key to reset titration volume to zero.

Dispensing by Time Operation

Setting Dispensing Time

Select DISP Time mode, enter desired time (0.1s to 999h), start pump.

Adjusting Time During Dispensing

Dispensing time and flow rate can be adjusted during the dispensing process.

Dispensing by Volume Operation

Setting Dispensing Volume

Select DISP Volume mode, enter desired volume (µl or ml), start pump.

Volume Dispensing Control

Pump slows before end; dispensing speed adjustable; volume adjustable during process.

Volume Calibration Procedure

Performing Volume Calibration

Select DISP Volume mode, enter volume, calibrate, save, adjust flow control ring.

Saving Volume Calibration Settings

Save calibration data; pump ready for calibrated dispensing.

Default Calibration Procedures

Default Flow Rate Calibration

Reset flow rate to default values; involves MODE, CAL, and adjustment keys.

Default Volume Calibration

Reset volume to default values; involves MODE, CAL, and adjustment keys.

Timed Volume Dispensing

Setting Time and Volume for Dispensing

Select DISP Volume, enter volume; select DISP Time, enter time.

Understanding Error Messages

LEDs indicate errors like volume too large/small or time too short/long.

Intermittent Dispensing by Time

Setting Pause and Dispense Time

Set PAUSE Time, enter dispense time, start pump for intervals.

Controlling Intermittent Dispensing

Interrupt/resume dispensing or pause; adjust time during process.

Intermittent Dispensing by Volume

Setting Pause Time and Dispense Volume

Set PAUSE Time, enter dispense volume, start pump for intervals.

Controlling Intermittent Volume Dispensing

Interrupt/resume dispensing or pause; adjust volume/pause time during process.

Setting Number of Dispensing Cycles

Procedure for Setting Cycle Count

Turn pump off, hold key, switch on, enter cycle count (0-9999), save.

Drip-Free Dispensing Configuration

Setting Reverse Piston Strokes

Configure number of reverse piston strokes (1-100) for drip-free dispensing.

Modes Supporting Drip-Free Dispensing

Feature active in Dispensing by Volume, Timed Volume, and Intermittent Volume modes.

Deleting Reverse Piston Stroke Settings

Repeat steps 1-2, enter 0, save settings.

Operational Limits and Protection Features

Maximum Differential Pressure Limit

Continuous duty up to max. 6.9 bar differential pressure.

Pump Idle Maintenance

Recommend flushing pump head after each pumping process.

Overload Protection (OL)

Drive features overload protector; 'OL' displayed, pump stops; check cause before restart.

Analog Interface Connectivity

Analog Interface Pinout and Functions

Details pins for autostart, +5VDC, GND, start, switch mode, busy, speed OUT.

RS232 Serial Communication Setup

RS232 IN Port and Addressing

Connects via 9-pin D-socket; supports up to 8 pumps via address (1-8).

Communication Parameters

9600 baud, 8 bit, 1 stop bit, no parity.

Serial Interface Startup Delay

3-second delay before serial interface responds upon power-on.

RS232 OUT Port for Pump Connection

RS232 OUT Pin Configuration

Pins 2 (Rx), 3 (Tx), and 5 (GND) used for connecting additional pumps.

Serial Command Reference (Part 1)

Command Structure and General Rules

Commands start with pump address (1-8), end with ASCII 13; responses use '*' or '#'.

Pump Control Commands

Start/stop pump, set rotation direction, reset overload.

Serial Command Reference (Part 2)

Mode Selection Commands

Commands to switch between operating modes (PUMP, DISP Time, DISP Volume, etc.).

Parameter Query Commands

Inquire pump status, type, software version, speed, etc.

Serial Command Reference (Part 3)

Stroke Volume and Flow Rate Commands

Set/query calibrated stroke volume, number of decimal places, pump head ID.

Dispensing Time Commands

Set/query dispensing time in 1/10 sec, minutes, or hours.

Serial Command Reference (Part 4)

Volume and Calibration Factor Commands

Set/query piston strokes, calibration factor, dispensing volume.

Flow Rate and Volume Adjustment Commands

Set/query flow rate and dispensing volume, including specific modes.

Serial Command Reference (Part 5)

Intermittent Dispensing and Cycle Commands

Set/query pause time, dispense cycles, drip-free strokes.

Titration and Parameter Storage Commands

Query titration volume, reset titration volume, store parameters, set default values.

Cascading Multiple Pumps

Requirements for Pump Cascading

Requires appropriate software; up to 8 pumps controllable via PC.

Connecting and Addressing Pumps for Cascading

Connect pumps with cable (AG0013); each pump needs a unique address.

Flow Rate Performance Data

Flow Rate Table by Pump Head and Speed

Provides flow rates (ml/min) for different pump heads and speeds.

PTFE Tubing Specifications

Details tubing sizes (ID/OD) and order numbers.

Accessories and Maintenance

Available Accessories

Foot switch, extension cable, adapter, titration dispenser.

General Maintenance Recommendations

Flush pump head after use; avoid abrasive solids; no specific mechanical adjustments needed.

Service, Repairs, and Spare Parts

Service and Repair Information

Pump components wear over time; send complete pump for repairs with detailed failure description.

Replacement Parts List

Lists piston/cylinder units, lip seals, pump drive parts.

Technical Specifications

Drive and Performance Specifications

DC motor, stroke volume, flow rate, speed, differential pressure, remote control options.

Power, Safety, and Environmental Specs

Mains connection, fuses, power consumption, protection rating, operating conditions, dimensions, CE conformity.

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