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J. D. NEUHAUS PROFI 3 Ti - User Manual

J. D. NEUHAUS PROFI 3 Ti
59 pages
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JDN OPERATION MANUAL
AIR HOISTS
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16
10
6
3

Table of Contents

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Summary

Safety Instructions Overview

Organisational Measures for Safe Operation

Guidelines for organizational responsibilities and safe operation of JDN Air Hoists.

Personnel Safety Requirements

Ensuring trained personnel operate, maintain, and inspect JDN Air Hoists safely.

Preventing Property Damage

Measures to prevent damage to the hoist and surrounding equipment.

Product Information and Specifications

Operation Manual Purpose and Warnings

Understanding the operation manual's role and safety warning categories.

Hoist Designation and Nameplate Details

Information on hoist type, serial number, and rating data from the nameplate.

Assembly Overview and Product Description

Components of the PROFI TI series air hoists and their load capacities.

Explosion Protection Standards

Details on JDN Air Hoists' compliance with ATEX directives for hazardous areas.

Intended Use and Operating Conditions

Specifies the correct usage, operating environment, and temperature limits for hoists.

Energy and Air Pressure Requirements

Information on required air pressure, quantity, and conditions for hoist operation.

Principle of Air Vane Motor Operation

Explanation of how the JDN air vane motor generates torque.

Hoist Operation Variants and Certifications

Covers operation without chain box, with service unit, and CE designation.

Transport and Storage Guidelines

Safe Transportation Procedures

Steps to ensure safe transport of JDN Air Hoists to a new location.

Storage Conditions and Procedures

Recommendations for storing hoists during breaks in operation and long-term storage.

Initial Operation and Setup

Unpacking and Inspection

Procedures for safely unpacking the hoist and handling accompanying documents.

Assembly and Control Connection

Connecting control systems, ropes, or electronic controls to the hoist.

Hoist Installation Requirements

Critical safety instructions for installing the hoist onto a supporting structure.

Connecting Main Air Supply and Lubricants

Guidelines for connecting compressed air and recommended lubricants.

Pre-Operation Checks

Essential inspections before the hoist's first operation.

Safe Operation of JDN Air Hoists

Rules for Safe Operation

Operator responsibilities, safe practices, and adherence to regulations.

Hoist Control Systems

Overview of air control, rope control, and E-control systems.

Specific Operation Procedures

Details on emergency stop, overload protection, and attaching loads.

Load Handling Operations

Instructions for lifting, lowering, detaching loads, and interrupting work.

Taking Hoists Out of Operation

Shutting Down and Storage Procedures

Steps for temporary shutdown, including corrosion protection and storage.

Dismantling and Disposal

Safe dismantling by qualified personnel and material disposal guidelines.

Maintenance and Inspection Schedule

Maintenance and Inspection Intervals

Importance of scheduled maintenance for hoist safety and reliability.

Inspection and Repair Procedures

Guidelines for inspecting components and performing repairs based on operating time.

Braking Function Checks

Daily and load-based checks for the hoist's braking system.

Lifting and Lowering Limiters Check

Verifying the correct function of end-position limiters and buffers.

Chain Maintenance and Lubrication

Procedures for cleaning and lubricating hoist chains to prevent wear and fracture.

Service Unit Maintenance

Checking and adjusting the filter controller and draining water.

Replacing Key Components

Instructions for replacing brake discs, pistons, vanes, and motor parts.

Chain and Sprocket Replacement

Procedures for removing and installing hoist chains and chain sprockets.

Overload Protection Adjustment

Methods for adjusting and correcting the hoist's overload protection system.

Troubleshooting Common Hoist Faults

Fault Diagnosis and Remedies

Table listing common faults, their possible causes, and recommended remedies.

Optional Hoist Accessories

Filter Silencer Function and Maintenance

Details on the filter silencer's role in oil aerosol absorption and noise reduction.

Booster Unit and Chain Box Usage

Information on booster units for control response and chain boxes for safety.

Appendix and Technical Data

Technical Data Specifications

Table listing technical specifications like air pressure, motor power, and speeds.

Hoist Dimensional Drawings

Diagrams showing key dimensions for different PROFI TI hoist models.

J. D. NEUHAUS PROFI 3 Ti Specifications

General IconGeneral
CategoryChain Hoists
Load Capacity3000 kg
Air Pressure6 bar
Chain Size10 mm
MaterialSteel
StandardATEX

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