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J. D. NEUHAUS
Chain Hoists
Profi 025Ti
J. D. NEUHAUS Profi 025Ti User Manual
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JDN
OPER
A
TION
MANU
AL
AIR
HOIS
T
S
2
Table of Contents
Section 1
3
Default Chapter
3
Table of Contents
3
Safet y ins Tructions
5
Organisational Measures
5
Personnel Safety
5
Preventing Property Damage
5
Product Information
6
The Operation Manual
6
Warnings and Symbols
6
Designation
7
Assembly Overview
8
Product Description
8
Explosion Protection
9
Intended Use
15
Emissions
16
Operating Conditions
16
Energy Requirements
17
Principle of Operation of
18
JDN Air Vane Motors
18
Operation Without Chain Box
19
Motor Lubrication/ Operation with Service Unit
19
CE Certification/ Manufacturer's Declaration
19
- C E R T I F I C at I O N
19
Spare Parts
19
Transportation and Storage
20
Safe Transportation
20
Storage Conditions
20
Setting up
21
Unpacking
21
Assembly
21
Installing the Hoist
21
Connecting the Controls
21
Replacing Controls
25
Connecting to the Main Air Supply
26
Lubricants
27
Pre-Start Checks
28
Oper Ation
29
Rules for Safe Operation of Hoists
29
Controls
32
Emergency Stop Device
34
Overload Protection
34
Attaching the Load
35
Lifting the Load
36
Lowering the Load
36
Detaching the Load
36
Interrupting Working
36
Taking out of Oper Ation
37
Prolonged Shutdown
37
Storage
37
Dismantling
37
Disposal
37
Maintenance
38
Maintenance and Inspection Intervals
38
Cleaning and Care
38
Spare Parts
38
Lubricants
38
Inspection and Maintenance Work
38
The Actual Operating Time
40
Lubricating the Chain
42
Checking Braking Function
42
Checking Lifting and Lowering Limiters
45
Checking Controls and Emergency Stop
45
Checking Direction of Movement
45
Checking the Silencer for Permeability
45
Service Unit
46
Motor Installation/Checking Brake Linings and Vanes/Motor Lubrication
49
Removing and Installing Load Sleeve
52
Bottom Block, Clamp and Buffer
52
Checking Chain, Chain Sprocket and Chain Guides
54
Check Dimensions
54
Checking Axial Play
56
Removing and Installing Chain
58
Replacing Chain and Chain Sprocket
58
Overload Protection
59
Fault S, C Ause and Remedy
60
Fault Table
60
Accessories
61
Filter Silencer
61
Booster Unit
61
Chain Box
62
Appendix
63
Technical Data
63
Dimensions
64
Section 2
71
Safet y Measures
73
Organisational Measures
73
Personnel Safety
73
Preventing Property Damage
73
Product Information
74
About this Operation Manual
74
Warnings and Symbols
74
Identification
75
Assembly Overview
76
Product Description
76
Explosion Protection
77
Intended Use
83
Emissions
84
Operating Conditions
84
Energy Requirements
85
Principle of Operation of JDN Air Vane Motors
86
Operation Without Chain Box
87
Motor Lubrication/Operation with a Service Unit
87
Spare Parts
87
Tr Anspor T and S Tor Age
88
Safe Transportation
88
Storage Conditions
88
Initial Oper Ation
89
Unpacking
89
Assembly
89
Installing the Hoist
89
Connecting the Controls
89
Replacing Controls
93
Connecting to the Main Air Supply
95
Lubricants
96
Inspection before Initial Operation
97
Oper Ation
98
Controls
99
Emergency Stop
102
Overload Protection
104
Attaching the Load
104
Lifting the Load
105
Lowering the Load
105
Detaching the Load
105
Interrupting Working
105
Taking out of Oper Ation
106
Shutting down
106
Storage
106
Dismantling
106
Disposal
106
Maintenance
107
Maintenance and Inspection Intervals
107
Cleaning and Care
107
Spare Parts
107
Lubricants
107
Inspection and Repairs
107
Instructions Concerning the "Model for Determining the Actual Operating Time
109
Checking Braking Function
111
Checking Lifting and Lowering Limiters
111
Checking Direction of Movement
111
Checking Silencer for Permeability
111
Service Unit
115
Motor Installation/Checking Brake Linings and Vanes/Motor Lubrication
118
Removing and Installing Load Sleeve, Bottom Block, Clamp and Buffer
121
Checking Chain, Chain Sprocket and Chain Guides
123
Check Dimensions
123
Checking Axial Play
125
Faults, Causes and Remedies
131
Removing and Installing Chain
131
Accessories
131
Chain Box
131
Appendix
132
Technical Data
132
Table of Contents
145
Safety Measures
147
Organisational Measures
147
Personnel Safety
147
Preventing Property Damage
147
Product Information
148
The Operation Manual
148
Warnings and Symbols
148
Labelling
149
Assembly Overview
150
Product Description
150
Explosion Protection
151
Intended Use
157
Emissions
157
Operating Conditions
157
Energy Requirements
159
Principle of Operation of
160
JDN Air Vane Motors
160
Operation Without Chain Box
161
Spare Parts
161
Transport and Storage
162
Safe Transportation
162
Storage Conditions
162
Initial Operation
163
Unpacking
163
Assembly
163
Installing the Hoist
163
Connecting the Controls
163
Replacing Controls
167
Connecting to the Main Air Supply
169
Lubricants
169
Checking Prior to Initial Operation
170
Operation
171
Rules for Safe Operation of Hoists
171
Controls
172
Emergency Stop Device
176
Overload Protection
176
Attaching the Load
176
Lifting the Load
177
Lowering the Load
177
Detaching the Load
177
Interrupting Working
177
Taking out of Operation
178
Shutting down
178
Storage
178
Dismantling
178
Disposal
178
Maintenance
179
Maintenance and Inspection Intervals
179
Cleaning and Care
179
Spare Parts
179
Lubricants
179
Inspection and Repairs
179
Instructions Concerning the "Model for Determining the Actual Operating Time
181
Lubricate the Chain
183
Checking Braking Function
183
Checking Lifting and Lowering Limiters
185
Checking Controls and Emergency Stop Function
186
Checking the Main Air Emergency-Stop Valve
186
Checking Direction of Movement
186
Service Unit
187
Replacing Brake Disc, Brake Piston and Vanes /Motor Installation/Motor Lubrication
190
Removing and Installing Load Sleeve, Bottom Block, Clamp and Buffer
192
Checking Chain, Chain Sprocket and Chain Guides
196
Check Dimension
197
Checking Axial Play
198
Removing and Installing Chain
199
Replacing Chain and Chain Sprocket
200
Overload Protection
201
Faults, Cause and Remedy
203
Fault Table
203
Accessories
204
Filter Silencer
204
Booster Unit
204
Chain Box
205
Appendix
206
Technical Data
206
Dimensions
207
Air Flow Sheets
210
4
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J. D. NEUHAUS Profi 025Ti Specifications
General
Load Capacity
250 kg
Lift Height
3 m
Chain Length
3 m
Air Pressure
6 bar
Operating Pressure
4 - 6 bar
Material
Steel
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