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J. D. NEUHAUS PROFI 16 Ti - User Manual

J. D. NEUHAUS PROFI 16 Ti
64 pages
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JDN OPERATING AND ASSEMBLY INSTRUCTIONS
Hoist
PROFI 16 TI
Doc.-No.: VA049318-20-OM-EN-0319-64-6
ORIGINAL OPERATING
AND ASSEMBLY INSTRUCTIONS
Representation may differ from actual product!

Table of Contents

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Summary

USER INFORMATION

1. User information

Explains the purpose and scope of the manual.

1.1. About these operating instructions

Explains the purpose and scope of the manual.

1.2. Symbols and Signs

Defines safety symbols and their meanings.

1.3. Notes regarding text representation

Clarifies formatting conventions in the manual.

Safety INFORMATION

2. Safety information

Outlines fundamental safety principles for product use.

2.1. General safety instructions

Outlines fundamental safety principles for product use.

2.2. Qualification of personnel

Specifies required skills and training for operators.

2.3. Operator obligations

Details responsibilities for safe operation and maintenance.

PRODUCT INFORMATION

3. Product information

Provides details on the product's design and features.

3.1. Proper use

Defines the intended applications and operational limits.

3.2. Improper use

Lists actions considered misuse of the product.

3.3. Labelling (nameplate)

Describes information found on the product's identification plate.

3.4. Module overview

Identifies the main components of the product.

3.5. Product description

Provides details on the product's design and features.

3.6. Emissions

Details noise and oil emissions from the product.

3.7. Conditions of use

Specifies environmental and operational constraints.

3.8. Power requirement

Outlines air pressure, volume, and connection needs.

3.9. Operating materials

Lists recommended lubricants and fluids.

3.10. Explosion protection

Details safety measures for explosive environments.

3.11. CE-marking

Confirms compliance with European directives.

3.12. Spare parts

Advises on using genuine replacement components.

TRANSPORT AND STORAGE

4. Transport and storage

Provides guidelines for moving and storing the product.

4.1. Safe transportation

Provides guidelines for moving the product.

4.2. Storage conditions

Details requirements for storing the product.

INITIAL OPERATION

5. Initial operation

Guides through the first use and setup of the hoist.

5.1. Unpacking

Instructions for safely removing the product from packaging.

5.2. Attach the hoist

Procedures for mounting the hoist to a structure.

5.3. Connecting the power supply

Steps for connecting compressed air.

5.4. Lubricating the chain

Guidance on chain lubrication before initial use.

5.5. Tests before commissioning

Essential checks before operating the hoist.

OPERATION

6. Operation

Details on the safe and correct operation of the hoist.

6.1. Rules for safe operation

Critical guidelines for daily use.

6.2. Attaching the load

Procedures for connecting loads to the hook.

6.3. Lifting the load

Steps for safely lifting objects.

6.4. Lowering the load

Steps for safely lowering objects.

6.5. Releasing the load (detaching)

Procedures for safely removing loads.

6.6. Interrupting work

How to safely pause operations.

DECOMMISSIONING

7. Decommissioning

Procedures for taking the product out of service.

7.1. Disassembly

Instructions for safely taking the product apart.

7.2. Disposal

Guidance on environmentally responsible disposal.

MAINTENANCE

8. Maintenance

Details on routine checks and servicing for longevity.

8.1. Inspection and repairs

Overview of maintenance and repair procedures.

8.2. Model for determining the actual use

Method for calculating operational lifespan.

8.3. Maintenance and inspection intervals

Schedule for routine checks and servicing.

8.4. Spare parts

Reinforces using genuine JDN spare parts.

8.5. Cleaning and care

Procedures for cleaning and maintaining the product.

8.6. Lubricate and grease

Details on lubrication requirements.

8.7. Check control device

Verifies the functionality of operating controls.

8.8. Check direction of movement

Confirms correct directional response.

8.9. Check the braking function

Tests the hoist's braking system.

8.10. Check the buffer

Inspects buffer components for wear and damage.

8.11. Check lifting limiter

Verifies the upper limit switch operation.

8.12. Check lowering limiter

Verifies the lower limit switch operation.

8.13. Check overload protection

Confirms the overload safety mechanism.

8.14. Check chain

Procedures for inspecting the load chain for wear.

8.15. Check chain sprocket

Inspects the chain sprocket for wear.

8.16. Check the chain guide and hook mount

Inspects wear on guides and mounts.

8.17. Check the hook, shackle and eyelets

Inspects lifting attachment points for wear.

8.18. Check silencer

Inspects the noise reduction component.

8.19. Check lifting motor

Details on inspecting the motor assembly.

8.20. Replace chain

Step-by-step guide for replacing the load chain.

FAULTS, CAUSES AND REMEDIES

9. Faults, causes and remedies

Troubleshooting guide for common issues.

TECHNICAL DATA

A. Technical data

Lists key performance specifications and dimensions.

DIMENSIONS

B. Dimensions

Provides detailed physical measurements of the product.

J. D. NEUHAUS PROFI 16 Ti Specifications

General IconGeneral
BrandJ. D. NEUHAUS
ModelPROFI 16 Ti
CategoryChain Hoists
LanguageEnglish

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